$fa=1/1; $fs=1/2; bissl=1/100; wall=1.6;//twice nozzle diameter is fine, walls of triangles hole=3; //hole for mounting thread inserts hd=10; //horizontal distance between mounting points, depends on mounting hole distance in the actuator height=40; //dimension of the beam in the direction of tambourine depth vd=height-wall; //vertical distance between mounting holes segments=14; //number of mounting points, defines the beam length radius=1; //rounding of inner corners thickness=2*wall+hole; //thickness of the beam, keep some material to properly hold the threaded insert on the side offset=wall/2+hole/2; difference() { linear_extrude(thickness, convexity=4) difference() { offset(r=-radius)offset(r=radius)union() { for (i=[0:hd:hd*(segments-1)]) translate ([i,0]) { for (tr=[[[hd,0],[0,0]],[[-hd/2,vd],[0,0]],[[hd/2,vd],[0,0]],[[hd/2,vd],[-hd/2,vd]]]) hull() { //diagonals translate(tr[0])circle(d=wall); translate(tr[1]) circle(d=wall); } for (tr=[[hd/2,vd-offset],[-hd/2,vd-offset],[hd,offset],[0,offset]]) translate(tr)circle(d=2*wall+hole); //big circles } //left vertical wall, not generated by the loop for (tr=[[[-hd/2-offset,0],[0,0]],[[-hd/2-offset,0],[-hd/2-offset,vd]],[[-hd/2-offset,vd],[-hd/2,vd]]]) hull() { translate(tr[0])circle(d=wall); translate(tr[1]) circle(d=wall); } //solid triangle to jhold threaded inserts hull() for (tr=[[0,0],[-hd/2-offset,0],[-hd/2-offset,vd],[-hd/2,vd]]) translate(tr) circle(d=wall); //right vertical wall, not generated by the loop for (tr=[[[hd*segments+offset,0],[0,0]], [[hd*segments+offset,0],[hd*segments+offset,vd]], [[hd*segments+offset,vd],[hd*(segments-0.5),vd]], [[hd*segments,0],[hd*(segments-0.5),vd]]]) hull() { translate(tr[0])circle(d=wall); translate(tr[1]) circle(d=wall); } } for (i=[0:segments]) { translate([i*hd,offset]) circle(d=hole); translate([(i-0.5)*hd,vd-offset]) circle(d=hole); } } //mounting holes for threaded inserts, three just in case, it's better to use the middle one translate([-hd/2-offset-wall/2,height/4-wall,thickness/2])rotate([0,90,0])cylinder(d=hole,h=hd-wall); translate([-hd/2-offset-wall/2,height/2-wall/2,thickness/2])rotate([0,90,0])cylinder(d=hole,h=hd-wall); translate([-hd/2-offset-wall/2,height*3/4,thickness/2])rotate([0,90,0])cylinder(d=hole,h=hd-wall); }