Browse Source

first commit

Thomas Buck 2 years ago
commit
9c76454bac

+ 1
- 0
.gitignore View File

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+.pio

+ 186
- 0
hardware/common.scad View File

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+include <config.scad>;
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+
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+$fn = 42;
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+
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+module prism(l, w, h) {
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+    polyhedron(
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+        points = [[0,0,0], [l,0,0], [l,w,0], [0,w,0], [0,w,h], [l,w,h]],
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+        faces = [[0,1,2,3],[5,4,3,2],[0,4,5,1],[0,3,4],[5,2,1]]
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+    );
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+}
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+
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+module roundedcylinder(d, h, r, top = false) {
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+    hull() // needed, otherwise rendering fails
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+    rotate_extrude(convexity = 10)
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+    translate([d / 2, 0, 0])
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+    rotate([0, 180, 0]) {
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+        if (top) {
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+            translate([0, r])
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+            square([d / 2, h - r * 2]);
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+        } else {
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+            translate([0, r])
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+            square([d / 2, h - r]);
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+        }
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+        
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+        //translate([r, 0])
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+        //square([d / 2 - r, r]);
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+        
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+        translate([r, r])
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+        circle(r = r);
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+        
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+        if (top) {
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+            translate([r, h - r])
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+            circle(r = r);
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+        
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+            //translate([r, h - r])
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+            //square([d / 2 - r, r]);
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+        }
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+    }
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+}
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+
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+module rail_2020(l, n = "") {
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+    translate([0, 10, 10])
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+    difference() {
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+        translate([0, -10, -10])
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+        cube([l, 20, 20]);
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+        
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+        translate([-1, 0, 0])
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+        rotate([0, 90, 0])
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+        cylinder(d = 4.2, h = l + 2);
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+        
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+        for (i = [0, 90, 180, 270])
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+        rotate([i, 0, 0]) {
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+            translate([-1, -6.25 / 2, 10 - 4.3 - 1.8])
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+            cube([l + 2, 6.25, 4.3 + 1.8 + 1]);
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+            
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+            for (j = [-1, 1])
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+            scale([1, j, 1])
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+            translate([-1, -6.25 / 2, 10 - 1.8])
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+            rotate([45, 0, 0])
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+            cube([l + 2, 6.25, 4.3 + 1.8 + 1]);
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+        }
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+    }
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+}
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+
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+module rail_2020_x(l, n = "") {
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+    echo("2020 rail", n, str(l));
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+    rail_2020(l, n);
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+}
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+
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+module rail_2020_y(l, n = "") {
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+    translate([20, 0, 0])
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+    rotate([0, 0, 90])
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+    rail_2020_x(l, n);
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+}
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+
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+module rail_2040_x(l, n = "") {
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+    echo("2040 rail", n, str(l));
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+    rail_2020(l, n);
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+    translate([0, 0, -20])
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+    rail_2020(l, n);
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+}
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+
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+module rail_2040_y(l, n = "") {
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+    translate([20, 0, 0])
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+    rotate([0, 0, 90])
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+    rail_2040_x(l, n);
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+}
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+
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+module rail_wheel() {
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+    difference() {
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+        union() {
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+            cylinder(d1 = rail_wheel_mid, d2 = rail_wheel_outer, h = (rail_wheel_height - rail_wheel_center_height) / 2);
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+            
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+            translate([0, 0, (rail_wheel_height - rail_wheel_center_height) / 2])
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+            cylinder(d = rail_wheel_outer, h = rail_wheel_center_height);
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+            
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+            translate([0, 0, (rail_wheel_height - rail_wheel_center_height) / 2 + rail_wheel_center_height])
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+            cylinder(d1 = rail_wheel_outer, d2 = rail_wheel_mid, h = (rail_wheel_height - rail_wheel_center_height) / 2);
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+        }
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+        translate([0, 0, -1])
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+        cylinder(d = rail_wheel_inner, rail_wheel_height + 2);
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+    }
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+}
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+
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+module nema17_holes_face(height, length, hole) {
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+    translate([nema17_size / 2, nema17_size / 2, height - 4.5])
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+    for (i = [1, -1])
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+    for (j = [1, -1])
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+    translate([i * nema17_hole_off, j * nema17_hole_off, 0])
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+    cylinder(d = hole, h = length);
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+}
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+
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+module nema17(length) {
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+    difference() {
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+        cube([nema17_size, nema17_size, length]);
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+        nema17_holes_face(length, 5.0, nema17_hole_size);
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+    }
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+    
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+    translate([nema17_size / 2, nema17_size / 2, length]) {
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+        cylinder(d = nema17_center_size, h = nema17_center_height);
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+        cylinder(d = nema17_shaft_size, h = nema17_shaft_length);
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+    }
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+}
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+
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+module dispenser_arm() {
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+    translate([0, dispenser_arm_tab_off, dispenser_arm_tab_hole_off])
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+    rotate([90, 0, 0])
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+    cylinder(d = dispenser_arm_dia, h = dispenser_arm_len);
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+    
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+    translate([0, dispenser_arm_tab_off, dispenser_arm_tab_hole_off - dispenser_arm_height])
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+    cylinder(d = dispenser_arm_dia, h = dispenser_arm_height);
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+    
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+    translate([-dispenser_arm_handle_width / 2, dispenser_arm_tab_off - dispenser_arm_len - dispenser_arm_handle_len + dispenser_arm_handle_overlap, dispenser_arm_tab_hole_off + dispenser_arm_dia / 2])
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+    cube([dispenser_arm_handle_width, dispenser_arm_handle_len, dispenser_arm_handle_height]);
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+}
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+
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+module dispenser() {
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+    difference() {
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+        cylinder(d1 = dispenser_nozzle_end_dia_1, d2 = dispenser_nozzle_end_dia_2, h = dispenser_nozzle_end_length);
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+        translate([0, 0, -0.01])
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+        cylinder(d1 = dispenser_nozzle_end_dia_1 - dispenser_wall * 2, d2 = dispenser_nozzle_end_dia_2 - dispenser_wall * 2, h = dispenser_nozzle_end_length + 0.02);
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+    }
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+    
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+    translate([0, 0, dispenser_nozzle_end_length])
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+    difference() {
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+        cylinder(d1 = dispenser_nozzle_cap_dia_1, d2 = dispenser_nozzle_cap_dia_2, h = dispenser_nozzle_cap_height);
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+        translate([0, 0, -0.01])
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+        cylinder(d1 = dispenser_nozzle_cap_dia_1 - dispenser_wall * 2, d2 = dispenser_nozzle_cap_dia_2 - dispenser_wall * 2, h = dispenser_nozzle_cap_height + 0.02);
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+    }
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+    
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+    translate([0, 0, dispenser_nozzle_end_length + dispenser_nozzle_cap_height])
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+    difference() {
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+        cylinder(d = dispenser_nozzle_mid_dia, h = dispenser_nozzle_mid_height);
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+        translate([0, 0, -0.01])
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+        cylinder(d = dispenser_nozzle_mid_dia - dispenser_wall * 2, h = dispenser_nozzle_mid_height + 0.02);
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+    }
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+    
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+    translate([0, 0, dispenser_nozzle_end_length + dispenser_nozzle_cap_height + dispenser_nozzle_mid_height])
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+    difference() {
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+        cylinder(d = dispenser_nozzle_top_dia, h = dispenser_nozzle_top_height);
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+        translate([0, 0, -0.01])
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+        cylinder(d = dispenser_nozzle_top_dia - dispenser_wall * 2, h = dispenser_nozzle_top_height + 0.02);
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+    }
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+    
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+    translate([0, 0, dispenser_nozzle_end_length + dispenser_nozzle_cap_height + dispenser_nozzle_mid_height + dispenser_nozzle_top_height])
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+    difference() {
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+        cylinder(d1 = dispenser_mid_dia, d2 = dispenser_top_dia, h = dispenser_top_height);
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+        translate([0, 0, -0.01])
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+        cylinder(d1 = dispenser_mid_dia - dispenser_wall * 2, d2 = dispenser_top_dia - dispenser_wall * 2, h = dispenser_top_height + 0.02);
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+    }
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+    
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+    translate([0, -dispenser_top_dia / 2, dispenser_nozzle_end_length + dispenser_nozzle_cap_height + dispenser_nozzle_mid_height + dispenser_nozzle_top_height + dispenser_top_height])
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+    rotate([dispenser_handle_angle, 0, 0])
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+    translate([0, 0, -dispenser_handle_dia / 2])
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+    rotate([90, 0, 0])
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+    cylinder(d = dispenser_handle_dia, h = dispenser_handle_length);
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+    
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+    translate([0, dispenser_top_dia / 2 + dispenser_arm_handle_y, dispenser_nozzle_end_length + dispenser_nozzle_cap_height + dispenser_nozzle_mid_height + dispenser_nozzle_top_height + dispenser_top_height + dispenser_arm_handle_z])
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+    rotate([dispenser_arm_angle_bottom + anim_pos_extruder * (dispenser_arm_angle_top - dispenser_arm_angle_bottom), 0, 0])
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+    dispenser_arm();
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+}
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+
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+dispenser_arm_angle_top = -5;
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+dispenser_arm_angle_bottom = 6;
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+
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+dispenser();

+ 238
- 0
hardware/config.scad View File

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+// 3d printer specific
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+screw_gap = 0.3;
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+nut_gap = -0.1;
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+
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+dispenser_top_dia = 200;
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+dispenser_top_height = 108;
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+dispenser_mid_dia = 35.5;
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+dispenser_nozzle_top_height = 45;
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+dispenser_nozzle_top_dia = 35.3;
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+dispenser_nozzle_mid_height = 20;
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+dispenser_nozzle_mid_dia = 40;
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+dispenser_nozzle_cap_height = 17;
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+dispenser_nozzle_cap_dia_1 = 5.8;
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+dispenser_nozzle_cap_dia_2 = dispenser_nozzle_mid_dia;
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+dispenser_nozzle_end_length = 10;
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+dispenser_nozzle_end_dia_1 = 3.4;
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+dispenser_nozzle_end_dia_2 = dispenser_nozzle_cap_dia_1;
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+dispenser_wall = 3;
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+dispenser_handle_dia = 21;
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+dispenser_handle_length = 100;
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+dispenser_handle_angle = 38;
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+
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+dispenser_arm_dia = 7.0;
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+dispenser_arm_len = 250;
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+dispenser_arm_height = 75;
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+dispenser_arm_tab_off = 21;
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+dispenser_arm_tab_hole_off = 14;
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+dispenser_arm_handle_overlap = 20;
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+dispenser_arm_handle_width = 20;
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+dispenser_arm_handle_len = 30;
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+dispenser_arm_handle_height = 2;
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+dispenser_arm_handle_y = 10;
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+dispenser_arm_handle_z = 15;
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+
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+rail_wheel_height = 11;
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+rail_wheel_center_height = 5;
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+rail_wheel_outer = 24;
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+rail_wheel_mid = 18;
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+rail_wheel_inner = 5;
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+
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+nema17_len = 40;
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+nema17_size = 42.3;
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+nema17_hole_off = 31.0 / 2;
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+nema17_hole_size = 3.0;
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+nema17_shaft_size = 5.0;
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+nema17_shaft_length = 24.0;
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+nema17_center_size = 22.0;
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+nema17_center_height = 2.0;
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+
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+motor_mount_height = 8;
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+motor_mount_length = 35;
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+motor_mount_l = nema17_size + motor_mount_length;
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+motor_mount_hole_size_nominal = 5;
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+motor_mount_hole_size = motor_mount_hole_size_nominal + screw_gap;
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+motor_mount_hole_off = motor_mount_length - 15;
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+
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+belt_width = 6;
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+belt_pitch = 2;
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+belt_thickness = 1.35;
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+
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+/**********************************
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+ ************ Extruder ************
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+ **********************************/
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+
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+function dia_from_teeth(teeth) = teeth * belt_pitch / 3.14159;
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+
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+pulley_teeth_height = belt_width + 4;
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+pulley_mount_height = 5;
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+pulley_mount_dia = 8;
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+pulley_height = pulley_teeth_height + pulley_mount_height;
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+
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+large_teeth = 60;
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+small_teeth = 20;
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+
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+large_dia = dia_from_teeth(large_teeth);
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+small_dia = dia_from_teeth(small_teeth);
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+perimeter_large_wheel = large_dia * 3.14159;
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+perimeter_small_wheel = small_dia * 3.14159;
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+
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+axis_diameter = 5.0;
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+axis_hole_diameter = axis_diameter + screw_gap;
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+
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+// MR115 2RS
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+bearing_inner = axis_diameter;
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+bearing_outer = 11.0 + 0.1;
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+bearing_height = 4.0;
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+
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+belt_length = 200;
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+belt_length_wheels = perimeter_large_wheel / 2 + perimeter_small_wheel / 2;
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+belt_length_center = belt_length - belt_length_wheels;
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+gears_dist = belt_length_center / 2;
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+
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+gear_stages = 1;
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+gear_stage_height = pulley_height + 2;
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+
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+gear_stages_dist = (bearing_height + 1) * 2;
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+gearbox_wall = gear_stages_dist; //bearing_height + 1;
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+
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+gearbox_gap = 2;
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+gearbox_height = gears_dist + large_dia + (gearbox_wall + gearbox_gap) * 2;
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+gearbox_width = large_dia + (gearbox_wall + gearbox_gap) * 2;
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+gearbox_depth = 2 * gearbox_wall + gear_stages * gear_stage_height + (gear_stages - 1) * gear_stages_dist;
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+
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+extruder_travel = 60;
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+
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+piston_dia = 30;
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+piston_height = 30;
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+piston_gap = 0.1;
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+piston_wall = 3;
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+piston_radius = 3;
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+piston_bottom_gap = piston_wall + 10;
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+cylinder_dia = piston_dia + 2 * (piston_wall + piston_gap);
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+cylinder_height = piston_height + extruder_travel;
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+
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+actuator_length = 100;
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+
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+extruder_lever_width = 10;
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+extruder_lever_depth = 5;
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+extruder_lever_holes = 4.2; // TODO
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+extruder_lever_hole_dist = extruder_travel / 2;
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+extruder_lever_length = extruder_lever_hole_dist + 10;
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+
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+extruder_wall_screw = 3.0;
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+extruder_wall_hole_screw = extruder_wall_screw + screw_gap;
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+extruder_wall_hole_nut = extruder_wall_screw + nut_gap;
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+extruder_wall_hole_depth = 8.0;
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+
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+additional_piston_offset = 8;
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+
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+/***********************************
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+ ************** Table **************
132
+ ***********************************/
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+
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+// size of woking area
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+plate_x = 250;
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+plate_y = 350;
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+plate_z = 5;
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+
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+plate_mount_screws_nominal = 5.0;
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+plate_mount_screws_distance_x = 60;
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+plate_mount_screws_distance_y = 80;
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+plate_mount_screw_hole = plate_mount_screws_nominal + screw_gap;
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+
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+belt_slot_width = belt_width + 4;
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+belt_slot_depth = belt_thickness + 2;
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+belt_mount_width = belt_slot_width + 2;
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+belt_mount_depth = belt_slot_depth + 4;
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+belt_mount_full_width = belt_mount_width * 3;
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+
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+y_carriage_add_material_around_holes = 10;
151
+y_carriage_h = 10;
152
+y_carriage_rail_dist = 6.5;
153
+
154
+y_carriage_post_dia = 2 * 13 / sqrt(3);
155
+y_carriage_post_screw = 5.0;
156
+y_carriage_post_hole_off = 2;
157
+y_carriage_post_center = 1;
158
+y_carriage_post_screw_hole = y_carriage_post_screw + nut_gap;
159
+y_carriage_post_len = y_carriage_rail_dist - rail_wheel_height / 2 + 10;
160
+
161
+y_carriage_wheel_off_x = 20.4;
162
+y_carriage_wheel_off_y = 28;
163
+
164
+y_carriage_pulley_off = y_carriage_rail_dist - rail_wheel_height / 2 + 10;
165
+
166
+y_carriage_x = plate_mount_screws_distance_x + 2 * y_carriage_add_material_around_holes;
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+y_carriage_y = plate_mount_screws_distance_y + 2 * y_carriage_add_material_around_holes;
168
+
169
+y_carriage_wheel_x_dist = y_carriage_x - 2 * y_carriage_wheel_off_x;
170
+y_carriage_wheel_y_dist = y_carriage_y - 2 * y_carriage_wheel_off_y;
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+
172
+x_carriage_holder_w = y_carriage_x;
173
+x_carriage_holder_l = (y_carriage_y - 20) / 2;
174
+x_carriage_holder_h = 4;
175
+x_carriage_holder_rail_hole_dist = x_carriage_holder_w - 20;
176
+x_carriage_holder_hole_off = x_carriage_holder_h + 10;
177
+
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+ideal_belt_pulley_dia = 20 - belt_thickness * 2 + y_carriage_rail_dist + belt_thickness / 4;
179
+belt_pulley_off = y_carriage_rail_dist / 2 - belt_thickness / 4;
180
+
181
+teethcount = round((ideal_belt_pulley_dia + belt_thickness) * 3.14159 / belt_pitch);
182
+echo("belt pulley teeth count", teethcount);
183
+real_belt_pulley_dia = teethcount * belt_pitch / 3.14159;
184
+belt_pulley_width = belt_width + 4;
185
+belt_pulley_tooth_width = belt_width + 2;
186
+
187
+belt_pulley_rim = 1;
188
+belt_pulley_axis_hole = nema17_shaft_size + screw_gap;
189
+belt_pulley_fix_dia = 3.0 + nut_gap;
190
+
191
+belt_tensioner_screw = 3.0;
192
+belt_tensioner_screw_hole = belt_tensioner_screw + screw_gap;
193
+belt_tensioner_wall = 5;
194
+belt_tensioner_mount_depth = 20;
195
+belt_tensioner_travel = 15;
196
+belt_tensioner_moving_height = 10;
197
+belt_tensioner_moving_len = real_belt_pulley_dia / 2 + 20;
198
+belt_tensioner_moving_overlap = 10;
199
+belt_tensioner_moving_gap = 0.3;
200
+belt_tensioner_diff_len = real_belt_pulley_dia / 2 + belt_tensioner_moving_len - belt_tensioner_moving_overlap + belt_tensioner_travel + 5;
201
+belt_tensioner_diff_width = belt_pulley_width + 2 * belt_tensioner_moving_gap + 0.5;
202
+belt_tensioner_diff_height = belt_tensioner_moving_height + 0.5;
203
+
204
+y_axis_travel_len = plate_y + 15;
205
+y_axis_rail_len = y_axis_travel_len + y_carriage_y + motor_mount_length + belt_tensioner_mount_depth;
206
+
207
+x_axis_travel_len = plate_x + 15;
208
+x_axis_rail_len = x_axis_travel_len + y_carriage_y + motor_mount_length + belt_tensioner_mount_depth;
209
+
210
+// TODO!
211
+point_that_reaches_everywhere_x = -7.5;
212
+point_that_reaches_everywhere_y = -17.5;
213
+
214
+use_anim = true;
215
+x_axis_position = 1.0;
216
+y_axis_position = 0.5;
217
+
218
+anim_pos_x = use_anim ? sin($t * 360) * 0.5 + 0.5 : x_axis_position;
219
+anim_pos_y = use_anim ? sin($t * 360 + 90) * 0.5 + 0.5 : y_axis_position;
220
+echo("animation position x", anim_pos_x);
221
+echo("animation position y", anim_pos_y);
222
+
223
+x_axis_animation_position = anim_pos_x * x_axis_travel_len;
224
+y_axis_animation_position = anim_pos_y * y_axis_travel_len;
225
+
226
+extruder_axis_position = 1.0;
227
+
228
+anim_pos_extruder = use_anim ? sin($t * 360) * 0.5 + 0.5 : extruder_axis_position;
229
+extruder_axis_anim_position = anim_pos_extruder * extruder_travel;
230
+
231
+draw_pulleys = false;
232
+
233
+left_support_len = 200;
234
+left_support_off = 50;
235
+right_support_len = 200;
236
+right_support_off = 50;
237
+
238
+echo("distance between bottom support rails", x_axis_rail_len - left_support_off - right_support_off - 40, -left_support_off, -right_support_off);

+ 75
- 0
hardware/fuellfix.scad View File

@@ -0,0 +1,75 @@
1
+include <config.scad>;
2
+use <table.scad>;
3
+use <gearbox.scad>;
4
+use <common.scad>;
5
+
6
+draw_assembly = true;
7
+
8
+module print() {
9
+    for (i = [1 : 4])
10
+    translate([0, (i - 2) * (real_belt_pulley_dia + 20), 0])
11
+    belt_pulley(teethcount, real_belt_pulley_dia);
12
+    
13
+    translate([y_carriage_x + real_belt_pulley_dia, 0, y_carriage_h])
14
+    rotate([0, 180, 0])
15
+    y_carriage(1); // x carriage
16
+    
17
+    translate([10 + 2 * y_carriage_x + real_belt_pulley_dia, 0, y_carriage_h])
18
+    rotate([0, 180, 0])
19
+    y_carriage(2); // y carriage
20
+    
21
+    translate([y_carriage_x / 2 + real_belt_pulley_dia, -10 - y_carriage_y / 2, 0])
22
+    y_carriage_posts();
23
+    
24
+    translate([10 + 3 * y_carriage_x / 2 + real_belt_pulley_dia, -10 - y_carriage_y / 2, 0])
25
+    y_carriage_posts();
26
+    
27
+    for (i = [1, -1])
28
+    scale([1, i, 1])
29
+    translate([20 + 2 * y_carriage_x + real_belt_pulley_dia, 5, 0])
30
+    x_carriage_holder();
31
+    
32
+    for (i = [0, 20 + 2 * belt_tensioner_wall + 10])
33
+    translate([-real_belt_pulley_dia - 10 - i, 0, 0]) {
34
+        translate([0, belt_tensioner_moving_len, belt_tensioner_moving_height / 2])
35
+        belt_tensioner_moving();
36
+        
37
+        translate([0, -20, 20 + belt_tensioner_wall])
38
+        rotate([0, 180, 0])
39
+        belt_tensioner_mount(2);
40
+    }
41
+    
42
+    for (i = [0, 70])
43
+    translate([-real_belt_pulley_dia - i, belt_tensioner_moving_len + 20, 0])
44
+    rotate([0, -90, 0])
45
+    motor_mount(2);
46
+}
47
+
48
+top_rail_len = x_axis_rail_len + plate_x - 70;
49
+top_rail_height = 200;
50
+top_rail_off = 150;
51
+
52
+echo("top rail length", top_rail_len);
53
+
54
+module fuellfix_assembly() {
55
+    xy_table();
56
+    
57
+    %color("magenta")
58
+    dispenser();
59
+    
60
+    translate([0, 0, 200 + 100])
61
+    whole_extruder();
62
+    
63
+    translate([-top_rail_len / 2, top_rail_off, top_rail_height])
64
+    rail_2020_x(top_rail_len, "top rail");
65
+}
66
+
67
+echo(); echo(); echo();    
68
+    
69
+if (draw_assembly) {
70
+    fuellfix_assembly();
71
+} else {
72
+    print();
73
+}
74
+    
75
+echo(); echo(); echo();

+ 239
- 0
hardware/gearbox.scad View File

@@ -0,0 +1,239 @@
1
+include <config.scad>;
2
+use <gt2_pulley.scad>;
3
+use <common.scad>
4
+
5
+$fn = 42;
6
+
7
+echo("extruder gear factor", pow(large_teeth / small_teeth, gear_stages));
8
+
9
+module gear_pulley(dia, teeth) {
10
+    if (draw_pulleys) {
11
+        gt2_2mm_pulley(teeth, pulley_teeth_height);
12
+    } else {
13
+        cylinder(d = dia, h = pulley_teeth_height);
14
+    }
15
+    
16
+    translate([0, 0, pulley_teeth_height])
17
+    cylinder(d = pulley_mount_dia, h = pulley_mount_height);
18
+}
19
+
20
+module gear_stage() {
21
+    translate([0, gears_dist / 2, (gear_stage_height - pulley_height) / 2]) {
22
+        %color("yellow")
23
+        rotate([0, 0, -acos(anim_pos_extruder * -2 + 1)])
24
+        gear_pulley(large_dia, large_teeth);
25
+        
26
+        %color("yellow")
27
+        translate([0, -gears_dist, 0])
28
+        rotate([0, 0, -acos(anim_pos_extruder * -2 + 1)])
29
+        gear_pulley(small_dia, small_teeth);
30
+    }
31
+}
32
+
33
+module center_plate() {
34
+    difference() {
35
+        cube([gearbox_width, gearbox_height, gear_stages_dist]);
36
+        
37
+        for(i = [-1, 1])
38
+        translate([gearbox_width / 2, gearbox_height / 2 + i * gears_dist / 2, 0]) {
39
+            for(j = [-1, gear_stages_dist - bearing_height])
40
+            translate([0, 0, j])
41
+            cylinder(d = bearing_outer, h = bearing_height + 1);
42
+        
43
+            translate([0, 0, -1])
44
+            cylinder(d = axis_hole_diameter, h = gear_stages_dist + 2);
45
+        }
46
+        
47
+        for (i = [0, gearbox_width - gear_stages_dist])
48
+        for (j = [-1, gearbox_height - extruder_wall_hole_depth])
49
+        translate([gear_stages_dist / 2 + i, j, gear_stages_dist / 2])
50
+        rotate([-90, 0, 0])
51
+        cylinder(d = extruder_wall_hole_nut, h = extruder_wall_hole_depth + 1);
52
+    }
53
+}
54
+
55
+module outer_plate() {
56
+    difference() {
57
+        cube([gearbox_width, gearbox_height, gearbox_wall]);
58
+        
59
+        for (i = [0, gearbox_width - gearbox_wall])
60
+        for (j = [-1, gearbox_height - extruder_wall_hole_depth])
61
+        translate([gearbox_wall / 2 + i, j, gearbox_wall / 2])
62
+        rotate([-90, 0, 0])
63
+        cylinder(d = extruder_wall_hole_nut, h = extruder_wall_hole_depth + 1);
64
+    }
65
+}
66
+
67
+module gearbox() {
68
+    // back wall
69
+    color("cyan")
70
+    translate([-gearbox_width / 2, -gearbox_height / 2, -gearbox_wall])
71
+    outer_plate();
72
+    
73
+    // front wall
74
+    color("cyan")
75
+    translate([-gearbox_width / 2, -gearbox_height / 2, gear_stage_height * gear_stages + gear_stages_dist * (gear_stages - 1)])
76
+    difference() {
77
+        outer_plate();
78
+        
79
+        translate([0, (gear_stages % 2) ? 0 : gears_dist, 0])
80
+        translate([(gearbox_width - nema17_size) / 2, -nema17_size / 2 + (gearbox_height - gears_dist) / 2, 0]) {
81
+            nema17_holes_face(3, motor_mount_height + 5, nema17_hole_size + screw_gap);
82
+            
83
+            translate([nema17_size / 2, nema17_size / 2, -1])
84
+            cylinder(d = nema17_center_size + 2, h = gearbox_wall + 2);
85
+        }
86
+    }
87
+
88
+    %color("yellow")
89
+    translate([0, (gear_stages % 2) ? 0 : gears_dist, 0])
90
+    translate([-gearbox_width / 2, -gearbox_height / 2, gear_stage_height * gear_stages + gear_stages_dist * (gear_stages - 1)])
91
+    translate([0, nema17_size, nema17_len + gearbox_wall])
92
+    translate([(gearbox_width - nema17_size) / 2, -nema17_size / 2 + (gearbox_height - gears_dist) / 2, 0])
93
+    rotate([180, 0, 0])
94
+    nema17(nema17_len);
95
+
96
+    for (i = [0 : gear_stages - 1])
97
+    translate([0, 0, i * (gear_stage_height + gear_stages_dist)])
98
+    rotate([0, 0, i * 180]) {
99
+        gear_stage();
100
+        
101
+        color("cyan")
102
+        if (i < (gear_stages - 1))
103
+        translate([-gearbox_width / 2, -gearbox_height / 2, gear_stage_height])
104
+        center_plate();
105
+    }
106
+}
107
+
108
+module outer_bearings() {
109
+    cylinder(d = bearing_outer, h = bearing_height + 0.1);
110
+    
111
+    translate([0, 0, -gearbox_wall + bearing_height - 1])
112
+    cylinder(d = axis_hole_diameter, h = gear_stages * gear_stage_height + gearbox_wall * 2 + gear_stages_dist * (gear_stages - 1) + 2);
113
+    
114
+    translate([0, 0, gear_stage_height * gear_stages + gear_stages_dist * (gear_stages - 1) + bearing_height - 0.1])
115
+    cylinder(d = bearing_outer, h = bearing_height + 0.1);
116
+}
117
+
118
+module top_cover() {
119
+    difference() {
120
+        cube([gearbox_width, gearbox_wall, gearbox_depth]);
121
+        
122
+        for (i = [0, gearbox_width - gearbox_wall])
123
+        for (j = [gearbox_wall / 2, gearbox_depth - gearbox_wall / 2])
124
+        translate([gearbox_wall / 2 + i, -1, j])
125
+        rotate([-90, 0, 0])
126
+        cylinder(d = extruder_wall_hole_screw, h = gearbox_wall + 2);
127
+        
128
+        for (i = [0, gearbox_width - gear_stages_dist])
129
+        if (gear_stages > 1)
130
+        for (j = [1 : gear_stages - 1])
131
+        translate([gear_stages_dist / 2 + i, -1, j * (gear_stage_height + gear_stages_dist) + gear_stages_dist / 2])
132
+        rotate([-90, 0, 0])
133
+        cylinder(d = extruder_wall_hole_screw, h = gearbox_wall + 2);
134
+    }
135
+}
136
+
137
+module gearbox_assembly() {
138
+    difference() {
139
+        gearbox();
140
+        
141
+        for (i = [-1, 1])
142
+        translate([0, i * gears_dist / 2, -bearing_height])
143
+        outer_bearings();
144
+    }
145
+    
146
+    color("green")
147
+    for (i = [-1, 1])
148
+    scale([1, i, 1])
149
+    translate([-gearbox_width / 2, gearbox_height / 2, -gearbox_wall])
150
+    top_cover();
151
+    
152
+    %color("grey")
153
+    for (i = [-1, 1])
154
+    translate([0, i * gears_dist / 2, -gearbox_wall - 1])
155
+    cylinder(d = axis_diameter, h = gear_stages * gear_stage_height + gearbox_wall * 2 + gear_stages_dist * (gear_stages - 1) + 2);
156
+}
157
+
158
+module piston() {
159
+    //cylinder(d = piston_dia, h = piston_height);
160
+    roundedcylinder(piston_dia, piston_height, piston_radius, true);
161
+}
162
+
163
+module piston_cyl() {
164
+    difference() {
165
+        cylinder(d = cylinder_dia, h = cylinder_height);
166
+        
167
+        translate([0, 0, piston_wall])
168
+        cylinder(d = piston_dia + 2 * piston_gap, h = cylinder_height + 2);
169
+    }
170
+}
171
+
172
+module piston_visual() {
173
+    color("blue")
174
+    difference() {
175
+        piston_cyl();
176
+        
177
+        translate([-cylinder_dia / 2, -cylinder_dia / 2 - 1, -1])
178
+        cube([cylinder_dia, cylinder_dia / 2 + 1, cylinder_height + 2]);
179
+    }
180
+    
181
+    translate([0, 0, piston_bottom_gap])
182
+    translate([0, 0, extruder_axis_anim_position]) {
183
+        color("green")
184
+        piston();
185
+        
186
+        %color("orange")
187
+        translate([0, 0, -actuator_length])
188
+        cylinder(d = 8, h = actuator_length);
189
+    }
190
+}
191
+
192
+module extruder_lever() {
193
+    translate([-extruder_lever_width / 2, 0, -extruder_lever_length + (extruder_lever_length - extruder_lever_hole_dist) / 2])
194
+    difference() {
195
+        cube([extruder_lever_width, extruder_lever_depth, extruder_lever_length]);
196
+        
197
+        translate([extruder_lever_width / 2, -1, (extruder_lever_length - extruder_lever_hole_dist) / 2])
198
+        rotate([-90, 0, 0]) {
199
+            for (i = [0, extruder_lever_hole_dist])
200
+            translate([0, -i, 0])
201
+            cylinder(d = extruder_lever_holes, h = extruder_lever_depth + 2);
202
+        }
203
+    }
204
+}
205
+
206
+module extruder() {
207
+    translate([0, gearbox_depth - gearbox_wall, -gears_dist / 2])
208
+    rotate([90, 0, 0])
209
+    translate([0, 0, gearbox_depth - gearbox_wall * 2])
210
+    rotate([0, 180, 0])
211
+    gearbox_assembly();
212
+    
213
+    translate([0, -cylinder_dia / 2, -cylinder_height - extruder_travel / 2]) {
214
+        translate([0, 0, -additional_piston_offset])
215
+        piston_visual();
216
+        
217
+        color("red")
218
+        translate([0, 0, cylinder_height + extruder_travel / 2])
219
+        rotate([0, -acos(anim_pos_extruder * -2 + 1), 0])
220
+        extruder_lever();
221
+    }
222
+}
223
+
224
+module whole_extruder() {
225
+    translate([0, 0, cylinder_height + extruder_travel / 2 + additional_piston_offset])
226
+    extruder();
227
+}
228
+
229
+//gearbox_assembly();
230
+//piston();
231
+//piston_cyl();
232
+//extruder_lever();
233
+//center_plate();
234
+//outer_plate();
235
+//top_cover();
236
+
237
+//piston_visual();
238
+
239
+whole_extruder();

+ 294
- 0
hardware/gt2_pulley.scad View File

@@ -0,0 +1,294 @@
1
+// Parametric Pulley with multiple belt profiles
2
+// by droftarts January 2012
3
+// slightly modified for easier module use by xythobuz, 2021
4
+
5
+// Based on pulleys by:
6
+// http://www.thingiverse.com/thing:11256 by me!
7
+// https://github.com/prusajr/PrusaMendel by Josef Prusa
8
+// http://www.thingiverse.com/thing:3104 by GilesBathgate
9
+// http://www.thingiverse.com/thing:2079 by nophead
10
+
11
+// dxf tooth data from http://oem.cadregister.com/asp/PPOW_Entry.asp?company=915217&elementID=07807803/METRIC/URETH/WV0025/F
12
+// pulley diameter checked and modelled from data at http://www.sdp-si.com/D265/HTML/D265T016.html
13
+
14
+/**
15
+ * @name Pulley
16
+ * @category Printed
17
+ * @using 1 x m3 nut, normal or nyloc
18
+ * @using 1 x m3x10 set screw or 1 x m3x8 grub screw
19
+ */
20
+
21
+
22
+// tuneable constants
23
+
24
+teeth_example = 20;			// Number of teeth, standard Mendel T5 belt = 8, gives Outside Diameter of 11.88mm
25
+profile = 12;		// 1=MXL 2=40DP 3=XL 4=H 5=T2.5 6=T5 7=T10 8=AT5 9=HTD_3mm 10=HTD_5mm 11=HTD_8mm 12=GT2_2mm 13=GT2_3mm 14=GT2_5mm
26
+
27
+motor_shaft = 0; //5.2;	// NEMA17 motor shaft exact diameter = 5
28
+m3_dia = 3.2;		// 3mm hole diameter
29
+m3_nut_hex = 1;		// 1 for hex, 0 for square nut
30
+m3_nut_flats = 5.7;	// normal M3 hex nut exact width = 5.5
31
+m3_nut_depth = 2.7;	// normal M3 hex nut exact depth = 2.4, nyloc = 4
32
+
33
+retainer = 0;		// Belt retainer above teeth, 0 = No, 1 = Yes
34
+retainer_ht = 1.5;	// height of retainer flange over pulley, standard = 1.5
35
+idler = 0;			// Belt retainer below teeth, 0 = No, 1 = Yes
36
+idler_ht = 1.5;		// height of idler flange over pulley, standard = 1.5
37
+
38
+pulley_t_ht_example = 10;	// length of toothed part of pulley, standard = 12
39
+pulley_b_ht = 0; //8;		// pulley base height, standard = 8. Set to same as idler_ht if you want an idler but no pulley.
40
+pulley_b_dia = 20;	// pulley base diameter, standard = 20
41
+no_of_nuts = 1;		// number of captive nuts required, standard = 1
42
+nut_angle = 90;		// angle between nuts, standard = 90
43
+nut_shaft_distance = 1.2;	// distance between inner face of nut and shaft, can be negative.
44
+
45
+
46
+//	********************************
47
+//	** Scaling tooth for good fit **
48
+//	********************************
49
+/*	To improve fit of belt to pulley, set the following constant. Decrease or increase by 0.1mm at a time. We are modelling the *BELT* tooth here, not the tooth on the pulley. Increasing the number will *decrease* the pulley tooth size. Increasing the tooth width will also scale proportionately the tooth depth, to maintain the shape of the tooth, and increase how far into the pulley the tooth is indented. Can be negative */
50
+
51
+additional_tooth_width = 0.2; //mm
52
+
53
+//	If you need more tooth depth than this provides, adjust the following constant. However, this will cause the shape of the tooth to change.
54
+
55
+additional_tooth_depth = 0; //mm
56
+
57
+// calculated constants
58
+
59
+nut_elevation = pulley_b_ht/2;
60
+m3_nut_points = 2*((m3_nut_flats/2)/cos(30)); // This is needed for the nut trap
61
+
62
+// The following set the pulley diameter for a given number of teeth
63
+
64
+MXL_pulley_dia = tooth_spacing (2.032,0.254);
65
+40DP_pulley_dia = tooth_spacing (2.07264,0.1778);
66
+XL_pulley_dia = tooth_spacing (5.08,0.254);
67
+H_pulley_dia = tooth_spacing (9.525,0.381);
68
+T2_5_pulley_dia = tooth_spaceing_curvefit (0.7467,0.796,1.026);
69
+T5_pulley_dia = tooth_spaceing_curvefit (0.6523,1.591,1.064);
70
+T10_pulley_dia = tooth_spacing (10,0.93);
71
+AT5_pulley_dia = tooth_spaceing_curvefit (0.6523,1.591,1.064);
72
+HTD_3mm_pulley_dia = tooth_spacing (3,0.381);
73
+HTD_5mm_pulley_dia = tooth_spacing (5,0.5715);
74
+HTD_8mm_pulley_dia = tooth_spacing (8,0.6858);
75
+GT2_2mm_pulley_dia = tooth_spacing (2,0.254);
76
+GT2_3mm_pulley_dia = tooth_spacing (3,0.381);
77
+GT2_5mm_pulley_dia = tooth_spacing (5,0.5715);
78
+
79
+// The following calls the pulley creation part, and passes the pulley diameter and tooth width to that module
80
+
81
+if ( profile == 1 ) { pulley ( "MXL" , MXL_pulley_dia , 0.508 , 1.321 ); }
82
+if ( profile == 2 ) { pulley ( "40 D.P." , 40DP_pulley_dia , 0.457 , 1.226 ); }
83
+if ( profile == 3 ) { pulley ( "XL" , XL_pulley_dia , 1.27, 3.051 ); }
84
+if ( profile == 4 ) { pulley ( "H" , H_pulley_dia ,1.905 , 5.359 ); }
85
+if ( profile == 5 ) { pulley ( "T2.5" , T2_5_pulley_dia , 0.7 , 1.678 ); }
86
+if ( profile == 6 ) { pulley ( "T5" , T5_pulley_dia , 1.19 , 3.264 ); }
87
+if ( profile == 7 ) { pulley ( "T10" , T10_pulley_dia , 2.5 , 6.13 ); }
88
+if ( profile == 8 ) { pulley ( "AT5" , AT5_pulley_dia , 1.19 , 4.268 ); }
89
+if ( profile == 9 ) { pulley ( "HTD 3mm" , HTD_3mm_pulley_dia , 1.289 , 2.27 ); }
90
+if ( profile == 10 ) { pulley ( "HTD 5mm" , HTD_5mm_pulley_dia , 2.199 , 3.781 ); }
91
+if ( profile == 11 ) { pulley ( "HTD 8mm" , HTD_8mm_pulley_dia , 3.607 , 6.603 ); }
92
+if ( profile == 12 ) { pulley ( "GT2 2mm" , GT2_2mm_pulley_dia , 0.764 , 1.494 ); }
93
+if ( profile == 13 ) { pulley ( "GT2 3mm" , GT2_3mm_pulley_dia , 1.169 , 2.31 ); }
94
+if ( profile == 14 ) { pulley ( "GT2 5mm" , GT2_5mm_pulley_dia , 1.969 , 3.952 ); }
95
+
96
+// Functions
97
+
98
+function tooth_spaceing_curvefit (b,c,d, teeth = teeth_example)
99
+	= ((c * pow(teeth,d)) / (b + pow(teeth,d))) * teeth ;
100
+
101
+function tooth_spacing(tooth_pitch,pitch_line_offset, teeth = teeth_example)
102
+	= (2*((teeth*tooth_pitch)/(3.14159265*2)-pitch_line_offset)) ;
103
+
104
+// Main Module
105
+
106
+module gt2_2mm_pulley(teeth, height) {
107
+    pulley("GT2 2mm", tooth_spacing (2,0.254, teeth), 0.764, 1.494, teeth, height);
108
+}
109
+
110
+module pulley( belt_type , pulley_OD , tooth_depth , tooth_width, teeth = teeth_example, pulley_t_ht = pulley_t_ht_example )
111
+	{
112
+	echo (str("Belt type = ",belt_type,"; Number of teeth = ",teeth,"; Pulley Outside Diameter = ",pulley_OD,"mm "));
113
+	tooth_distance_from_centre = sqrt( pow(pulley_OD/2,2) - pow((tooth_width+additional_tooth_width)/2,2));
114
+	tooth_width_scale = (tooth_width + additional_tooth_width ) / tooth_width;
115
+	tooth_depth_scale = ((tooth_depth + additional_tooth_depth ) / tooth_depth) ;
116
+
117
+
118
+//	************************************************************************
119
+//	*** uncomment the following line if pulley is wider than puller base ***
120
+//	************************************************************************
121
+
122
+//	translate ([0,0, pulley_b_ht + pulley_t_ht + retainer_ht ]) rotate ([0,180,0])
123
+
124
+	difference()
125
+	 {	 
126
+		union()
127
+		{
128
+			//base
129
+	
130
+			if ( pulley_b_ht < 2 ) {
131
+                //echo ("CAN'T DRAW PULLEY BASE, HEIGHT LESS THAN 2!!!");
132
+            } else {
133
+				rotate_extrude($fn=pulley_b_dia*2)
134
+				{
135
+						square([pulley_b_dia/2-1,pulley_b_ht]);
136
+						square([pulley_b_dia/2,pulley_b_ht-1]);
137
+						translate([pulley_b_dia/2-1,pulley_b_ht-1]) circle(1);
138
+				}
139
+			}
140
+	
141
+		difference()
142
+			{
143
+			//shaft - diameter is outside diameter of pulley
144
+			
145
+			translate([0,0,pulley_b_ht]) 
146
+			rotate ([0,0,360/(teeth*4)]) 
147
+			cylinder(r=pulley_OD/2,h=pulley_t_ht, $fn=teeth*4);
148
+	
149
+			//teeth - cut out of shaft
150
+		
151
+			for(i=[1:teeth]) 
152
+			rotate([0,0,i*(360/teeth)])
153
+			translate([0,-tooth_distance_from_centre,pulley_b_ht -1]) 
154
+			scale ([ tooth_width_scale , tooth_depth_scale , 1 ]) 
155
+			{
156
+			if ( profile == 1 ) { MXL(pulley_t_ht);}
157
+			if ( profile == 2 ) { 40DP(pulley_t_ht);}
158
+			if ( profile == 3 ) { XL(pulley_t_ht);}
159
+			if ( profile == 4 ) { H(pulley_t_ht);}
160
+			if ( profile == 5 ) { T2_5(pulley_t_ht);}
161
+			if ( profile == 6 ) { T5(pulley_t_ht);}
162
+			if ( profile == 7 ) { T10(pulley_t_ht);}
163
+			if ( profile == 8 ) { AT5(pulley_t_ht);}
164
+			if ( profile == 9 ) { HTD_3mm(pulley_t_ht);}
165
+			if ( profile == 10 ) { HTD_5mm(pulley_t_ht);}
166
+			if ( profile == 11 ) { HTD_8mm(pulley_t_ht);}
167
+			if ( profile == 12 ) { GT2_2mm(pulley_t_ht);}
168
+			if ( profile == 13 ) { GT2_3mm(pulley_t_ht);}
169
+			if ( profile == 14 ) { GT2_5mm(pulley_t_ht);}
170
+			}
171
+
172
+			}
173
+			
174
+		//belt retainer / idler
175
+		if ( retainer > 0 ) {translate ([0,0, pulley_b_ht + pulley_t_ht ]) 
176
+		rotate_extrude($fn=teeth*4)  
177
+		polygon([[0,0],[pulley_OD/2,0],[pulley_OD/2 + retainer_ht , retainer_ht],[0 , retainer_ht],[0,0]]);}
178
+		
179
+		if ( idler > 0 ) {translate ([0,0, pulley_b_ht - idler_ht ]) 
180
+		rotate_extrude($fn=teeth*4)  
181
+		polygon([[0,0],[pulley_OD/2 + idler_ht,0],[pulley_OD/2 , idler_ht],[0 , idler_ht],[0,0]]);}
182
+	
183
+		}
184
+	   
185
+		//hole for motor shaft
186
+		translate([0,0,-1])cylinder(r=motor_shaft/2,h=pulley_b_ht + pulley_t_ht + retainer_ht + 2,$fn=motor_shaft*4);
187
+				
188
+		//captive nut and grub screw holes
189
+	
190
+		if ( pulley_b_ht < m3_nut_flats ) {
191
+            //echo ("CAN'T DRAW CAPTIVE NUTS, HEIGHT LESS THAN NUT DIAMETER!!!");
192
+        } else {
193
+		if ( (pulley_b_dia - motor_shaft)/2 < m3_nut_depth + 3 ) {
194
+            //echo ("CAN'T DRAW CAPTIVE NUTS, DIAMETER TOO SMALL FOR NUT DEPTH!!!");
195
+        } else {
196
+	
197
+			for(j=[1:no_of_nuts]) rotate([0,0,j*nut_angle])
198
+			translate([0,0,nut_elevation])rotate([90,0,0])
199
+	
200
+			union()
201
+			{
202
+				//entrance
203
+				translate([0,-pulley_b_ht/4-0.5,motor_shaft/2+m3_nut_depth/2+nut_shaft_distance]) cube([m3_nut_flats,pulley_b_ht/2+1,m3_nut_depth],center=true);
204
+	
205
+				//nut
206
+				if ( m3_nut_hex > 0 )
207
+					{
208
+						// hex nut
209
+						translate([0,0.25,motor_shaft/2+m3_nut_depth/2+nut_shaft_distance]) rotate([0,0,30]) cylinder(r=m3_nut_points/2,h=m3_nut_depth,center=true,$fn=6);
210
+					} else {
211
+						// square nut
212
+						translate([0,0.25,motor_shaft/2+m3_nut_depth/2+nut_shaft_distance]) cube([m3_nut_flats,m3_nut_flats,m3_nut_depth],center=true);
213
+					}
214
+	
215
+				//grub screw hole
216
+				rotate([0,0,22.5])cylinder(r=m3_dia/2,h=pulley_b_dia/2+1,$fn=8);
217
+			}
218
+		}}
219
+	 }
220
+	   
221
+	}
222
+
223
+
224
+// Tooth profile modules
225
+
226
+module MXL(pulley_t_ht = pulley_t_ht_example)
227
+	{
228
+	linear_extrude(height=pulley_t_ht+2) polygon([[-0.660421,-0.5],[-0.660421,0],[-0.621898,0.006033],[-0.587714,0.023037],[-0.560056,0.049424],[-0.541182,0.083609],[-0.417357,0.424392],[-0.398413,0.458752],[-0.370649,0.48514],[-0.336324,0.502074],[-0.297744,0.508035],[0.297744,0.508035],[0.336268,0.502074],[0.370452,0.48514],[0.39811,0.458752],[0.416983,0.424392],[0.540808,0.083609],[0.559752,0.049424],[0.587516,0.023037],[0.621841,0.006033],[0.660421,0],[0.660421,-0.5]]);
229
+	}
230
+
231
+module 40DP(pulley_t_ht = pulley_t_ht_example)
232
+	{
233
+	linear_extrude(height=pulley_t_ht+2) polygon([[-0.612775,-0.5],[-0.612775,0],[-0.574719,0.010187],[-0.546453,0.0381],[-0.355953,0.3683],[-0.327604,0.405408],[-0.291086,0.433388],[-0.248548,0.451049],[-0.202142,0.4572],[0.202494,0.4572],[0.248653,0.451049],[0.291042,0.433388],[0.327609,0.405408],[0.356306,0.3683],[0.546806,0.0381],[0.574499,0.010187],[0.612775,0],[0.612775,-0.5]]);
234
+	}
235
+
236
+module XL(pulley_t_ht = pulley_t_ht_example)
237
+	{
238
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.525411,-1],[-1.525411,0],[-1.41777,0.015495],[-1.320712,0.059664],[-1.239661,0.129034],[-1.180042,0.220133],[-0.793044,1.050219],[-0.733574,1.141021],[-0.652507,1.210425],[-0.555366,1.254759],[-0.447675,1.270353],[0.447675,1.270353],[0.555366,1.254759],[0.652507,1.210425],[0.733574,1.141021],[0.793044,1.050219],[1.180042,0.220133],[1.239711,0.129034],[1.320844,0.059664],[1.417919,0.015495],[1.525411,0],[1.525411,-1]]);
239
+	}
240
+
241
+module H(pulley_t_ht = pulley_t_ht_example)
242
+	{
243
+	linear_extrude(height=pulley_t_ht+2) polygon([[-2.6797,-1],[-2.6797,0],[-2.600907,0.006138],[-2.525342,0.024024],[-2.45412,0.052881],[-2.388351,0.091909],[-2.329145,0.140328],[-2.277614,0.197358],[-2.234875,0.262205],[-2.202032,0.334091],[-1.75224,1.57093],[-1.719538,1.642815],[-1.676883,1.707663],[-1.62542,1.764693],[-1.566256,1.813112],[-1.500512,1.85214],[-1.4293,1.880997],[-1.353742,1.898883],[-1.274949,1.905021],[1.275281,1.905021],[1.354056,1.898883],[1.429576,1.880997],[1.500731,1.85214],[1.566411,1.813112],[1.625508,1.764693],[1.676919,1.707663],[1.719531,1.642815],[1.752233,1.57093],[2.20273,0.334091],[2.235433,0.262205],[2.278045,0.197358],[2.329455,0.140328],[2.388553,0.091909],[2.454233,0.052881],[2.525384,0.024024],[2.600904,0.006138],[2.6797,0],[2.6797,-1]]);
244
+	}
245
+
246
+module T2_5(pulley_t_ht = pulley_t_ht_example)
247
+	{
248
+	linear_extrude(height=pulley_t_ht+2) polygon([[-0.839258,-0.5],[-0.839258,0],[-0.770246,0.021652],[-0.726369,0.079022],[-0.529167,0.620889],[-0.485025,0.67826],[-0.416278,0.699911],[0.416278,0.699911],[0.484849,0.67826],[0.528814,0.620889],[0.726369,0.079022],[0.770114,0.021652],[0.839258,0],[0.839258,-0.5]]);
249
+	}
250
+
251
+module T5(pulley_t_ht = pulley_t_ht_example)
252
+	{
253
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.632126,-0.5],[-1.632126,0],[-1.568549,0.004939],[-1.507539,0.019367],[-1.450023,0.042686],[-1.396912,0.074224],[-1.349125,0.113379],[-1.307581,0.159508],[-1.273186,0.211991],[-1.246868,0.270192],[-1.009802,0.920362],[-0.983414,0.978433],[-0.949018,1.030788],[-0.907524,1.076798],[-0.859829,1.115847],[-0.80682,1.147314],[-0.749402,1.170562],[-0.688471,1.184956],[-0.624921,1.189895],[0.624971,1.189895],[0.688622,1.184956],[0.749607,1.170562],[0.807043,1.147314],[0.860055,1.115847],[0.907754,1.076798],[0.949269,1.030788],[0.9837,0.978433],[1.010193,0.920362],[1.246907,0.270192],[1.273295,0.211991],[1.307726,0.159508],[1.349276,0.113379],[1.397039,0.074224],[1.450111,0.042686],[1.507589,0.019367],[1.568563,0.004939],[1.632126,0],[1.632126,-0.5]]);
254
+	}
255
+
256
+module T10(pulley_t_ht = pulley_t_ht_example)
257
+	{
258
+	linear_extrude(height=pulley_t_ht+2) polygon([[-3.06511,-1],[-3.06511,0],[-2.971998,0.007239],[-2.882718,0.028344],[-2.79859,0.062396],[-2.720931,0.108479],[-2.651061,0.165675],[-2.590298,0.233065],[-2.539962,0.309732],[-2.501371,0.394759],[-1.879071,2.105025],[-1.840363,2.190052],[-1.789939,2.266719],[-1.729114,2.334109],[-1.659202,2.391304],[-1.581518,2.437387],[-1.497376,2.47144],[-1.408092,2.492545],[-1.314979,2.499784],[1.314979,2.499784],[1.408091,2.492545],[1.497371,2.47144],[1.581499,2.437387],[1.659158,2.391304],[1.729028,2.334109],[1.789791,2.266719],[1.840127,2.190052],[1.878718,2.105025],[2.501018,0.394759],[2.539726,0.309732],[2.59015,0.233065],[2.650975,0.165675],[2.720887,0.108479],[2.798571,0.062396],[2.882713,0.028344],[2.971997,0.007239],[3.06511,0],[3.06511,-1]]);
259
+	}
260
+
261
+module AT5(pulley_t_ht = pulley_t_ht_example)
262
+	{
263
+	linear_extrude(height=pulley_t_ht+2) polygon([[-2.134129,-0.75],[-2.134129,0],[-2.058023,0.005488],[-1.984595,0.021547],[-1.914806,0.047569],[-1.849614,0.082947],[-1.789978,0.127073],[-1.736857,0.179338],[-1.691211,0.239136],[-1.653999,0.305859],[-1.349199,0.959203],[-1.286933,1.054635],[-1.201914,1.127346],[-1.099961,1.173664],[-0.986896,1.18992],[0.986543,1.18992],[1.099614,1.173664],[1.201605,1.127346],[1.286729,1.054635],[1.349199,0.959203],[1.653646,0.305859],[1.690859,0.239136],[1.73651,0.179338],[1.789644,0.127073],[1.849305,0.082947],[1.914539,0.047569],[1.984392,0.021547],[2.057906,0.005488],[2.134129,0],[2.134129,-0.75]]);
264
+	}
265
+
266
+module HTD_3mm(pulley_t_ht = pulley_t_ht_example)
267
+	{
268
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.135062,-0.5],[-1.135062,0],[-1.048323,0.015484],[-0.974284,0.058517],[-0.919162,0.123974],[-0.889176,0.206728],[-0.81721,0.579614],[-0.800806,0.653232],[-0.778384,0.72416],[-0.750244,0.792137],[-0.716685,0.856903],[-0.678005,0.918199],[-0.634505,0.975764],[-0.586483,1.029338],[-0.534238,1.078662],[-0.47807,1.123476],[-0.418278,1.16352],[-0.355162,1.198533],[-0.289019,1.228257],[-0.22015,1.25243],[-0.148854,1.270793],[-0.07543,1.283087],[-0.000176,1.28905],[0.075081,1.283145],[0.148515,1.270895],[0.219827,1.252561],[0.288716,1.228406],[0.354879,1.19869],[0.418018,1.163675],[0.477831,1.123623],[0.534017,1.078795],[0.586276,1.029452],[0.634307,0.975857],[0.677809,0.91827],[0.716481,0.856953],[0.750022,0.792167],[0.778133,0.724174],[0.800511,0.653236],[0.816857,0.579614],[0.888471,0.206728],[0.919014,0.123974],[0.974328,0.058517],[1.048362,0.015484],[1.135062,0],[1.135062,-0.5]]);
269
+	}
270
+
271
+module HTD_5mm(pulley_t_ht = pulley_t_ht_example)
272
+	{
273
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.89036,-0.75],[-1.89036,0],[-1.741168,0.02669],[-1.61387,0.100806],[-1.518984,0.21342],[-1.467026,0.3556],[-1.427162,0.960967],[-1.398568,1.089602],[-1.359437,1.213531],[-1.310296,1.332296],[-1.251672,1.445441],[-1.184092,1.552509],[-1.108081,1.653042],[-1.024167,1.746585],[-0.932877,1.832681],[-0.834736,1.910872],[-0.730271,1.980701],[-0.62001,2.041713],[-0.504478,2.09345],[-0.384202,2.135455],[-0.259708,2.167271],[-0.131524,2.188443],[-0.000176,2.198511],[0.131296,2.188504],[0.259588,2.167387],[0.384174,2.135616],[0.504527,2.093648],[0.620123,2.04194],[0.730433,1.980949],[0.834934,1.911132],[0.933097,1.832945],[1.024398,1.746846],[1.108311,1.653291],[1.184308,1.552736],[1.251865,1.445639],[1.310455,1.332457],[1.359552,1.213647],[1.39863,1.089664],[1.427162,0.960967],[1.467026,0.3556],[1.518984,0.21342],[1.61387,0.100806],[1.741168,0.02669],[1.89036,0],[1.89036,-0.75]]);
274
+	}
275
+
276
+module HTD_8mm(pulley_t_ht = pulley_t_ht_example)
277
+	{
278
+	linear_extrude(height=pulley_t_ht+2) polygon([[-3.301471,-1],[-3.301471,0],[-3.16611,0.012093],[-3.038062,0.047068],[-2.919646,0.10297],[-2.813182,0.177844],[-2.720989,0.269734],[-2.645387,0.376684],[-2.588694,0.496739],[-2.553229,0.627944],[-2.460801,1.470025],[-2.411413,1.691917],[-2.343887,1.905691],[-2.259126,2.110563],[-2.158035,2.30575],[-2.041518,2.490467],[-1.910478,2.66393],[-1.76582,2.825356],[-1.608446,2.973961],[-1.439261,3.10896],[-1.259169,3.22957],[-1.069074,3.335006],[-0.869878,3.424485],[-0.662487,3.497224],[-0.447804,3.552437],[-0.226732,3.589341],[-0.000176,3.607153],[0.226511,3.589461],[0.447712,3.552654],[0.66252,3.497516],[0.870027,3.424833],[1.069329,3.33539],[1.259517,3.229973],[1.439687,3.109367],[1.608931,2.974358],[1.766344,2.825731],[1.911018,2.664271],[2.042047,2.490765],[2.158526,2.305998],[2.259547,2.110755],[2.344204,1.905821],[2.411591,1.691983],[2.460801,1.470025],[2.553229,0.627944],[2.588592,0.496739],[2.645238,0.376684],[2.720834,0.269734],[2.81305,0.177844],[2.919553,0.10297],[3.038012,0.047068],[3.166095,0.012093],[3.301471,0],[3.301471,-1]]);
279
+	}
280
+
281
+module GT2_2mm(pulley_t_ht = pulley_t_ht_example)
282
+	{
283
+	linear_extrude(height=pulley_t_ht+2) polygon([[0.747183,-0.5],[0.747183,0],[0.647876,0.037218],[0.598311,0.130528],[0.578556,0.238423],[0.547158,0.343077],[0.504649,0.443762],[0.451556,0.53975],[0.358229,0.636924],[0.2484,0.707276],[0.127259,0.750044],[0,0.76447],[-0.127259,0.750044],[-0.2484,0.707276],[-0.358229,0.636924],[-0.451556,0.53975],[-0.504797,0.443762],[-0.547291,0.343077],[-0.578605,0.238423],[-0.598311,0.130528],[-0.648009,0.037218],[-0.747183,0],[-0.747183,-0.5]]);
284
+	}
285
+
286
+module GT2_3mm(pulley_t_ht = pulley_t_ht_example)
287
+	{
288
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.155171,-0.5],[-1.155171,0],[-1.065317,0.016448],[-0.989057,0.062001],[-0.93297,0.130969],[-0.90364,0.217664],[-0.863705,0.408181],[-0.800056,0.591388],[-0.713587,0.765004],[-0.60519,0.926747],[-0.469751,1.032548],[-0.320719,1.108119],[-0.162625,1.153462],[0,1.168577],[0.162625,1.153462],[0.320719,1.108119],[0.469751,1.032548],[0.60519,0.926747],[0.713587,0.765004],[0.800056,0.591388],[0.863705,0.408181],[0.90364,0.217664],[0.932921,0.130969],[0.988924,0.062001],[1.065168,0.016448],[1.155171,0],[1.155171,-0.5]]);
289
+	}
290
+
291
+module GT2_5mm(pulley_t_ht = pulley_t_ht_example)
292
+	{
293
+	linear_extrude(height=pulley_t_ht+2) polygon([[-1.975908,-0.75],[-1.975908,0],[-1.797959,0.03212],[-1.646634,0.121224],[-1.534534,0.256431],[-1.474258,0.426861],[-1.446911,0.570808],[-1.411774,0.712722],[-1.368964,0.852287],[-1.318597,0.989189],[-1.260788,1.123115],[-1.195654,1.25375],[-1.12331,1.380781],[-1.043869,1.503892],[-0.935264,1.612278],[-0.817959,1.706414],[-0.693181,1.786237],[-0.562151,1.851687],[-0.426095,1.9027],[-0.286235,1.939214],[-0.143795,1.961168],[0,1.9685],[0.143796,1.961168],[0.286235,1.939214],[0.426095,1.9027],[0.562151,1.851687],[0.693181,1.786237],[0.817959,1.706414],[0.935263,1.612278],[1.043869,1.503892],[1.123207,1.380781],[1.195509,1.25375],[1.26065,1.123115],[1.318507,0.989189],[1.368956,0.852287],[1.411872,0.712722],[1.447132,0.570808],[1.474611,0.426861],[1.534583,0.256431],[1.646678,0.121223],[1.798064,0.03212],[1.975908,0],[1.975908,-0.75]]);
294
+	}

BIN
hardware/nema17_mount_2040.stl View File


+ 491
- 0
hardware/table.scad View File

@@ -0,0 +1,491 @@
1
+/*
2
+ * Resources used:
3
+ * https://www.thingiverse.com/thing:16627
4
+ * https://www.chiefdelphi.com/t/timing-pulley-design-tutorial/383204
5
+ *
6
+ * Hardware required:
7
+ * https://www.banggood.com/15pcs-Transparent-Pulley-Wheel-with-625zz-Double-Bearing-for-V-slot-3D-Printer-p-1575067.html?cur_warehouse=CN&rmmds=search
8
+ * 2x NEMA17 stepper
9
+ * 2040 extrusions, lengths see console output
10
+ * 2020 extrusions, lengths see console output
11
+ * GT2 belt, lengths see console output
12
+ */
13
+
14
+include <config.scad>;
15
+use <gt2_pulley.scad>;
16
+use <common.scad>;
17
+
18
+$fn = 42;
19
+
20
+/***********************************
21
+ ********** Printed Parts **********
22
+ ***********************************/
23
+
24
+module belt_pulley(tc, dia, for_motor = 1) {
25
+    difference() {
26
+        union() {
27
+            cylinder(d = dia + belt_pulley_rim * 2, h = (belt_pulley_width - belt_pulley_tooth_width) / 2);
28
+            
29
+            translate([0, 0, (belt_pulley_width - belt_pulley_tooth_width) / 2])
30
+            gt2_2mm_pulley(tc, belt_pulley_tooth_width);
31
+            cylinder(d = dia, h = (belt_pulley_width - belt_pulley_tooth_width) / 2);
32
+            
33
+            translate([0, 0, (belt_pulley_width - belt_pulley_tooth_width) / 2 + belt_pulley_tooth_width])
34
+            cylinder(d = dia + belt_pulley_rim * 2, h = (belt_pulley_width - belt_pulley_tooth_width) / 2);
35
+        }
36
+        
37
+        if (for_motor) {
38
+            // motor shaft hole
39
+            translate([0, 0, -1])
40
+            cylinder(d = belt_pulley_axis_hole, h = belt_pulley_width + 2);
41
+        } else {
42
+            // bearing hole
43
+            translate([0, 0, -1])
44
+            cylinder(d = bearing_outer, h = belt_pulley_width + 2);
45
+        }
46
+        
47
+        // grub screw
48
+        for (i = [0, 90])
49
+        translate([0, 0, belt_pulley_width / 2])
50
+        rotate([90, 0, i])
51
+        cylinder(d = belt_pulley_fix_dia, h = dia / 2 + 1);
52
+    }
53
+}
54
+
55
+module belt_tensioner_diff() {
56
+    translate([-50, -belt_tensioner_diff_len, -belt_tensioner_diff_height / 2])
57
+    cube([100, belt_tensioner_diff_len, belt_tensioner_diff_height]);
58
+    
59
+    translate([-belt_tensioner_diff_width / 2, -belt_tensioner_diff_len, -50])
60
+    cube([belt_tensioner_diff_width, belt_tensioner_diff_len, 100]);
61
+}
62
+
63
+module belt_tensioner_mount_rail(height) {
64
+    echo("belt tensioner", "t-nut", str(height * 2, "x"), str(motor_mount_hole_size_nominal, "mm"));
65
+    
66
+    difference() {
67
+        if (height == 1) {
68
+            for (i = [ 10, -10 - belt_tensioner_wall ])
69
+            translate([i, 0, 0])
70
+            cube([belt_tensioner_wall, belt_tensioner_mount_depth, 20 + belt_tensioner_wall]);
71
+        } else {
72
+            for (i = [ 10, -10 - belt_tensioner_wall ])
73
+            translate([i, 0, -20])
74
+            cube([belt_tensioner_wall, belt_tensioner_mount_depth, 40 + belt_tensioner_wall]);
75
+        }
76
+        
77
+        for (i = [ 10, -10 ])
78
+        translate([-10 - belt_tensioner_wall - 1, belt_tensioner_mount_depth / 2, i])
79
+        rotate([0, 90, 0])
80
+        cylinder(d = motor_mount_hole_size, h = 20 + 2 * belt_tensioner_wall + 2);
81
+    }
82
+}
83
+
84
+module belt_tensioner_mount(height) {
85
+    echo("belt tensioner", "screw", "1x", str("M", belt_tensioner_screw), str(">", belt_tensioner_diff_len + belt_tensioner_wall + 5 - real_belt_pulley_dia, "mm"));
86
+    
87
+    echo("belt tensioner", "nut", "1x", str("M", belt_tensioner_screw));
88
+    
89
+    belt_tensioner_mount_rail(height);
90
+    
91
+    difference() {
92
+        hull() {
93
+            if (height == 1) {
94
+                for (i = [ 10, -10 - belt_tensioner_wall ])
95
+                translate([i, 0, 0])
96
+                cube([belt_tensioner_wall, 1, 20 + belt_tensioner_wall]);
97
+            } else {
98
+                for (i = [ 10, -10 - belt_tensioner_wall ])
99
+                translate([i, 0, -20])
100
+                cube([belt_tensioner_wall, 1, 40 + belt_tensioner_wall]);
101
+            }
102
+            
103
+            translate([-10, -belt_tensioner_diff_len - belt_tensioner_wall - 5, 25 - 21])
104
+            cube([20, belt_tensioner_wall, 20 + 1]);
105
+        }
106
+        
107
+        translate([-10 - belt_tensioner_wall - 1, 0, -22])
108
+        cube([20 + 2 * belt_tensioner_wall + 2, 50, 50]);
109
+        
110
+        translate([-10, 0, -22])
111
+        cube([20, 50, 50]);
112
+        
113
+        translate([0, 0, 10 + belt_pulley_off])
114
+        belt_tensioner_diff();
115
+        
116
+        translate([0, -belt_tensioner_diff_len - belt_tensioner_wall - 5 + 30 - 1, real_belt_pulley_dia / 2 + 0.175])
117
+        rotate([90, 0, 0])
118
+        cylinder(d = belt_tensioner_screw_hole, h = 30);
119
+    }
120
+}
121
+
122
+module belt_tensioner_moving() {
123
+    %color("red")
124
+    translate([-belt_pulley_width / 2, 0, 0])
125
+    rotate([0, 90, 0])
126
+    rotate([0, 0, -acos(anim_pos_x * -2 + 1)])
127
+    belt_pulley(teethcount, real_belt_pulley_dia, 0);
128
+    
129
+    color("cyan")
130
+    difference() {
131
+        for (i = [-1, 1])
132
+        scale([i, 1, 1])
133
+        translate([belt_pulley_width / 2 + belt_tensioner_moving_gap, belt_tensioner_moving_overlap - belt_tensioner_moving_len, -belt_tensioner_moving_height / 2])
134
+        cube([belt_tensioner_wall, belt_tensioner_moving_len, belt_tensioner_moving_height]);
135
+        
136
+        translate([-belt_pulley_width / 2 - belt_tensioner_wall - belt_tensioner_moving_gap - 1, 0, 0])
137
+        rotate([0, 90, 0])
138
+        cylinder(d = axis_hole_diameter, h = belt_pulley_width + 2 * (belt_tensioner_wall + belt_tensioner_moving_gap) + 2);
139
+    }
140
+    
141
+    color("cyan")
142
+    translate([-belt_pulley_width / 2 - belt_tensioner_moving_gap, -belt_tensioner_moving_len + belt_tensioner_moving_overlap, -belt_tensioner_moving_height / 2])
143
+    difference() {
144
+        cube([belt_pulley_width + 2 * belt_tensioner_moving_gap, belt_tensioner_wall, belt_tensioner_moving_height]);
145
+        
146
+        translate([belt_pulley_width / 2 + belt_tensioner_moving_gap, belt_tensioner_wall + 1, belt_tensioner_moving_height / 2])
147
+        rotate([90, 0, 0])
148
+        cylinder(d = belt_tensioner_screw_hole, h = belt_tensioner_wall + 2);
149
+    }
150
+}
151
+
152
+module belt_tensioner(height, length = 100, visual = 1) {
153
+    if (visual)
154
+    %translate([-10, 0, 0])
155
+    if (length > 0) {
156
+        if (height == 1) {
157
+            rail_2020_y(length, "only for visualization");
158
+        } else {
159
+            rail_2040_y(length, "only for visualization");
160
+        }
161
+    }
162
+    
163
+    translate([0, -belt_tensioner_travel * $t, 0])
164
+    translate([0, -real_belt_pulley_dia / 2, 10 + belt_pulley_off])
165
+    belt_tensioner_moving();
166
+    
167
+    color("orange")
168
+    belt_tensioner_mount(height);
169
+    
170
+    %color("yellow")
171
+    translate([-belt_width / 2, -real_belt_pulley_dia / 2, 10 + real_belt_pulley_dia / 2 + belt_pulley_off - belt_thickness / 2])
172
+    cube([belt_width, length + real_belt_pulley_dia / 2 + nema17_size / 2, belt_thickness]);
173
+    
174
+    %color("yellow")
175
+    translate([-belt_width / 2, -real_belt_pulley_dia / 2, 10 - real_belt_pulley_dia / 2 - belt_thickness / 2 + belt_pulley_off])
176
+    cube([belt_width, length + real_belt_pulley_dia / 2 + nema17_size / 2, belt_thickness]);
177
+}
178
+
179
+module motor_mount(height) {
180
+    echo("motor mount", "t-nut", str(height * 2, "x"), str(motor_mount_hole_size_nominal, "mm"));
181
+    
182
+    echo("motor mount", "screw", "4x", str("M", nema17_hole_size), str(motor_mount_height + 2, "-", motor_mount_height + 4, "mm"));
183
+    
184
+    %color("yellow")
185
+    translate([-nema17_len, 0, nema17_size - belt_pulley_off])
186
+    rotate([0, 90, 0])
187
+    nema17(nema17_len);
188
+    
189
+    %color("red")
190
+    translate([motor_mount_height - belt_pulley_width / 2 + 10, nema17_size / 2, nema17_size / 2 - belt_pulley_off])
191
+    rotate([0, 90, 0])
192
+        rotate([0, 0, -acos(anim_pos_x * -2 + 1)])
193
+    belt_pulley(teethcount, real_belt_pulley_dia, 1);
194
+    
195
+    color("cyan")
196
+    difference() {
197
+        hull() {
198
+            translate([0, 0, -belt_pulley_off])
199
+            cube([motor_mount_height, nema17_size, nema17_size]);
200
+            
201
+            translate([0, nema17_size, (nema17_size - 20) / 2])
202
+            cube([motor_mount_height, motor_mount_length, height * 20]);
203
+        }
204
+        
205
+        translate([0, 0, -belt_pulley_off])
206
+        translate([-nema17_len, 0, nema17_size])
207
+        rotate([0, 90, 0]) {
208
+            nema17_holes_face(nema17_len, motor_mount_height + 5, nema17_hole_size + screw_gap);
209
+            
210
+            translate([nema17_size / 2, nema17_size / 2, nema17_len - 1])
211
+            cylinder(d = nema17_center_size + 2, h = motor_mount_height + 2);
212
+        }
213
+        
214
+        for (i = [0, motor_mount_hole_off])
215
+        for (j = [0, 20 * (height - 1)])
216
+        translate([0, i, j])
217
+        translate([-1, nema17_size - motor_mount_hole_off / 2 + motor_mount_length / 2, nema17_size / 2])
218
+        rotate([0, 90, 0]) {
219
+            cylinder(d = motor_mount_hole_size, h = motor_mount_height + 2);
220
+        }
221
+    }
222
+}
223
+
224
+/***********************************
225
+ ************** Plate **************
226
+ ***********************************/
227
+
228
+module plate_holes(h) {
229
+    for (i = [-1, 1])
230
+    for (j = [-1, 1])
231
+    translate([i * plate_mount_screws_distance_x / 2, j * plate_mount_screws_distance_y / 2, -1])
232
+    cylinder(d = plate_mount_screw_hole, h = h + 2);
233
+}
234
+
235
+module plate() {
236
+    echo("alu plate", "bed", plate_x, plate_y, "holes", plate_mount_screws_distance_x, plate_mount_screws_distance_y);
237
+    
238
+    difference() {
239
+        cube([plate_x, plate_y, plate_z]);
240
+        
241
+        translate([plate_x / 2, plate_y / 2, 0])
242
+        plate_holes(plate_z);
243
+    }
244
+}
245
+
246
+/************************************
247
+ ************** Y-Axis **************
248
+ ************************************/
249
+
250
+module belt_mount(h) {
251
+    difference() {
252
+        hull() {
253
+            translate([-belt_mount_width / 2, -belt_mount_depth / 2, 0])
254
+            cube([belt_mount_width, belt_mount_depth, h]);
255
+            
256
+            translate([-belt_mount_full_width / 2, belt_mount_depth / 2, 0])
257
+            cube([belt_mount_full_width, 1, h]);
258
+        }
259
+        
260
+        translate([-belt_slot_width / 2, -belt_slot_depth / 2, -1])
261
+        cube([belt_slot_width, belt_slot_depth, h + 2]);
262
+        
263
+        translate([-belt_mount_full_width / 2, -belt_mount_depth / 2 - 0.1, h / 2])
264
+        rotate([-90, 0, 0])
265
+        prism(belt_mount_full_width, h / 2 + 0.1, belt_mount_depth + 0.1);
266
+    }
267
+}
268
+
269
+module y_carriage_post() {
270
+    rotate([0, 0, 90])
271
+    difference() {
272
+        cylinder(d = y_carriage_post_dia, h = y_carriage_post_len, $fn = 6);
273
+        
274
+        translate([0, 0, -1])
275
+        cylinder(d = y_carriage_post_screw_hole, h = (y_carriage_post_len - y_carriage_post_center) / 2 + 1);
276
+        
277
+        translate([y_carriage_post_hole_off, 0, (y_carriage_post_len + y_carriage_post_center) / 2])
278
+        cylinder(d = y_carriage_post_screw_hole, h = (y_carriage_post_len - y_carriage_post_center) / 2 + 1);
279
+    }
280
+}
281
+
282
+module y_carriage_posts() {
283
+    for (i = [-1, 1])
284
+    for (j = [-1, 1])
285
+    translate([i * y_carriage_wheel_x_dist / 2, j * y_carriage_wheel_y_dist / 2, 0]) {
286
+        color("blue")
287
+        y_carriage_post();
288
+        
289
+        %color("yellow")
290
+        translate([0, y_carriage_post_hole_off, y_carriage_pulley_off])
291
+        rail_wheel();
292
+    }
293
+}
294
+
295
+// also used as base for x-carriage
296
+// axis = 0 --> all holes, usable for both
297
+// axis = 1 --> holes for x-carriage
298
+// axis = 2 --> holes for y-carriage
299
+module y_carriage(axis = 0) {
300
+    if (axis == 1) {
301
+        echo("t-nut", "x-carriage", "2");
302
+    }
303
+
304
+    color("green")
305
+    difference() {
306
+        cube([y_carriage_x, y_carriage_y, y_carriage_h]);
307
+        
308
+        translate([y_carriage_x / 2, y_carriage_y / 2, 0])
309
+        plate_holes(y_carriage_h);
310
+        
311
+        // holes to mount y-axis to x-carriage
312
+        if ((axis == 0) || (axis == 1)) {
313
+            translate([(y_carriage_x - plate_mount_screws_distance_x) / 2, 0, 0])
314
+            for (i = [0, 1])
315
+            translate([i * plate_mount_screws_distance_x, y_carriage_y / 2, -1])
316
+            cylinder(d = y_carriage_post_screw_hole, h = y_carriage_h + 2);
317
+            
318
+            for (i = [x_carriage_holder_l - x_carriage_holder_hole_off, y_carriage_y - x_carriage_holder_l + x_carriage_holder_hole_off])
319
+            translate([y_carriage_x / 2, i, -1])
320
+            cylinder(d = y_carriage_post_screw_hole, h = y_carriage_h + 2);
321
+        }
322
+        
323
+        translate([y_carriage_x / 2, y_carriage_y / 2, 0])
324
+        for (i = [-1, 1])
325
+        for (j = [-1, 1])
326
+        translate([i * y_carriage_wheel_x_dist / 2, j * y_carriage_wheel_y_dist / 2, -1]) {
327
+            cylinder(d = y_carriage_post_screw_hole, h = y_carriage_h + 2);
328
+        }
329
+    }
330
+    
331
+    %translate([y_carriage_x / 2, y_carriage_y / 2, y_carriage_h])
332
+    y_carriage_posts();
333
+    
334
+    color("green")
335
+    translate([y_carriage_x / 2, -belt_mount_depth / 2, 0])
336
+    belt_mount(y_carriage_h);
337
+    
338
+    color("green")
339
+    translate([y_carriage_x / 2, y_carriage_y + belt_mount_depth / 2, 0])
340
+    scale([1, -1, 1])
341
+    belt_mount(y_carriage_h);
342
+}
343
+
344
+module y_axis() {
345
+    translate([y_carriage_x / 2, y_axis_animation_position, 20 + y_carriage_h + y_carriage_rail_dist])
346
+    rotate([0, 180, 0])
347
+    y_carriage(2);
348
+    
349
+    color("grey")
350
+    translate([-10, 0, 0])
351
+    rail_2040_y(y_axis_rail_len, "y-axis");
352
+    
353
+    translate([- motor_mount_height - 10, y_axis_rail_len + nema17_size, nema17_size / 2 + 10])
354
+    rotate([180, 0, 0])
355
+    motor_mount(2);
356
+    
357
+    belt_tensioner(2, y_axis_rail_len, 0);
358
+}
359
+
360
+/************************************
361
+ ************** X-Axis **************
362
+ ************************************/
363
+
364
+module x_carriage_holder() {
365
+    echo("t-nut", "x-carriage-holder", "2");
366
+
367
+    difference() {
368
+        union() {
369
+            cube([x_carriage_holder_l, x_carriage_holder_w, x_carriage_holder_h]);
370
+            cube([x_carriage_holder_h, x_carriage_holder_w, 20]);
371
+        }
372
+        
373
+        translate([0, (x_carriage_holder_w - x_carriage_holder_rail_hole_dist) / 2, 0])
374
+        for (i = [0, x_carriage_holder_rail_hole_dist])
375
+        translate([-1, i, 10])
376
+        rotate([0, 90, 0])
377
+        cylinder(d = y_carriage_post_screw_hole, h = x_carriage_holder_h + 2);
378
+        
379
+        translate([-(y_carriage_y - plate_mount_screws_distance_y) / 2, y_carriage_x / 2, 0])
380
+        rotate([0, 0, 90])
381
+        plate_holes(x_carriage_holder_h);
382
+        
383
+        translate([x_carriage_holder_hole_off, x_carriage_holder_w / 2, -1])
384
+        cylinder(d = y_carriage_post_screw_hole, h = x_carriage_holder_h + 2);
385
+    }
386
+}
387
+
388
+module x_carriage() {
389
+    translate([0, -y_carriage_x / 2, y_carriage_h + y_carriage_rail_dist + 20])
390
+    rotate([0, 180, -90])
391
+    y_carriage(1);
392
+    
393
+    color("purple")
394
+    for (i = [-1, 1])
395
+    translate([y_carriage_y / 2, 0, 0])
396
+    scale([i, 1, 1])
397
+    translate([y_carriage_y / 2 - x_carriage_holder_l, 0, 0])
398
+    translate([0, -x_carriage_holder_w / 2, 20 + y_carriage_h + y_carriage_rail_dist])
399
+    x_carriage_holder();
400
+}
401
+
402
+module x_axis() {
403
+    translate([x_axis_animation_position + 10, 0, 0])
404
+    x_carriage();
405
+    
406
+    color("grey")
407
+    translate([0, -10, 0])
408
+    rail_2040_x(x_axis_rail_len, "x-axis");
409
+    
410
+    translate([x_axis_rail_len + nema17_size, motor_mount_height + 10, nema17_size / 2 + 10])
411
+    rotate([0, 180, 90])
412
+    motor_mount(2);
413
+    
414
+    rotate([0, 0, -90])
415
+    belt_tensioner(2, x_axis_rail_len, 0);
416
+}
417
+
418
+/************************************
419
+ ************* Assembly *************
420
+ ************************************/
421
+
422
+module assembly_y_axis_plate() {
423
+    translate([0, -y_carriage_y / 2 - y_axis_animation_position, 0])
424
+    y_axis();
425
+    
426
+    %translate([-plate_x / 2, -plate_y / 2, 20 + y_carriage_h + y_carriage_rail_dist])
427
+    plate();
428
+}
429
+
430
+module assembly_x_axis() {
431
+    x_axis();
432
+    
433
+    translate([x_axis_animation_position + y_carriage_y / 2, -y_axis_rail_len / 2, 20 + y_carriage_h + y_carriage_rail_dist])
434
+    translate([10, y_axis_animation_position + y_carriage_y / 2, 20])
435
+    assembly_y_axis_plate();
436
+}
437
+
438
+module assembly() {
439
+    translate([-x_axis_rail_len / 2, 0, 20]) {
440
+        assembly_x_axis();
441
+        
442
+        color("grey")
443
+        for (i = [1, -1])
444
+        scale([1, i, 1])
445
+        translate([left_support_off, -left_support_len - 10, -20])
446
+        rail_2020_y(left_support_len, "left support");
447
+        
448
+        color("grey")
449
+        for (i = [1, -1])
450
+        scale([1, i, 1])
451
+        translate([x_axis_rail_len - 20 - right_support_off, -right_support_len - 10, -20])
452
+        rail_2020_y(right_support_len, "right support");
453
+    }
454
+}
455
+
456
+module xy_table() {
457
+    translate([-point_that_reaches_everywhere_x, -point_that_reaches_everywhere_y, -40 + -40 + (y_carriage_rail_dist + y_carriage_h) * -2 + -plate_z])
458
+    assembly();
459
+}
460
+
461
+/***********************************
462
+ ************ Rendering ************
463
+ ***********************************/
464
+
465
+//dispenser();
466
+//rail_2020_x(100);
467
+//rail_wheel();
468
+
469
+//motor_mount(1);
470
+//motor_mount(2);
471
+//belt_pulley(teethcount, real_belt_pulley_dia, 1);
472
+
473
+//belt_tensioner_mount(2);
474
+//belt_tensioner_moving();
475
+//belt_tensioner(1);
476
+//belt_tensioner(2);
477
+//belt_pulley(teethcount, real_belt_pulley_dia, 0);
478
+
479
+//y_carriage_post();
480
+//x_carriage_holder();
481
+
482
+//y_carriage(0);
483
+//y_carriage(1);
484
+//y_carriage(2);
485
+x_carriage();
486
+
487
+//y_axis();
488
+//x_axis();
489
+
490
+//assembly();
491
+//xy_table();

+ 8
- 0
include/common.h View File

@@ -0,0 +1,8 @@
1
+#ifndef _COMMON_H_
2
+#define _COMMON_H_
3
+
4
+void async_beep(int time, int freq);
5
+void blocking_beep(int time, int freq, int repeat = 0);
6
+void common_run(unsigned long t);
7
+
8
+#endif // _COMMON_H_

+ 44
- 0
include/config.h View File

@@ -0,0 +1,44 @@
1
+#ifndef _CONFIG_H_
2
+#define _CONFIG_H_
3
+
4
+#define FIRMWARE_VERSION "0.1"
5
+
6
+#define LED_BLINK_INTERVAL 500
7
+#define DEBOUNCE_DELAY 50
8
+
9
+#define ENCODER_CLICK_BEEP_FREQ 2000
10
+#define ENCODER_CLICK_BEEP_TIME 50
11
+
12
+#define XY_BELT_PITCH 2.0
13
+#define XY_PULLEY_TEETH 40.0
14
+#define XY_MICRO_STEPS 16.0
15
+#define XY_MOTOR_STEPS_PER_REV (200.0 * XY_MICRO_STEPS)
16
+#define XY_STEPS_PER_MM (XY_MOTOR_STEPS_PER_REV / XY_PULLEY_TEETH / XY_BELT_PITCH)
17
+
18
+#define Z_ROD_PITCH 2.0
19
+#define Z_MICRO_STEPS 16.0
20
+#define Z_MOTOR_STEPS_PER_REV (200.0 * Z_MICRO_STEPS)
21
+#define Z_STEPS_PER_MM (Z_MOTOR_STEPS_PER_REV / Z_ROD_PITCH)
22
+
23
+#define E_MICRO_STEPS 16.0
24
+#define E_MOTOR_STEPS_PER_REV (200.0 * E_MICRO_STEPS)
25
+#define E_STEPS_PER_MM (E_MOTOR_STEPS_PER_REV / 42) // TODO
26
+
27
+#define XY_MAX_SPEED 50.0 // in mm/s
28
+#define Z_MAX_SPEED 20.0 // in mm/s
29
+#define E_MAX_SPEED 10.0 // in mm/s
30
+
31
+#define XY_MAX_ACCEL 100.0 // in mm/s^2
32
+#define Z_MAX_ACCEL 50.0 // in mm/s^2
33
+#define E_MAX_ACCEL 20.0 // in mm/s^2
34
+
35
+#define X_AXIS_MIN -5.0 // in mm
36
+#define X_AXIS_MAX 260.0 // in mm
37
+#define Y_AXIS_MIN -5.0 // in mm
38
+#define Y_AXIS_MAX 360.0 // in mm
39
+#define Z_AXIS_MIN 0.0 // TODO in mm
40
+#define Z_AXIS_MAX 100.0 // TODO in mm
41
+#define E_AXIS_MIN 0.0 // in mm
42
+#define E_AXIS_MAX 6.0 // in mm
43
+
44
+#endif // _CONFIG_H_

+ 82
- 0
include/config_pins.h View File

@@ -0,0 +1,82 @@
1
+#ifndef _CONFIG_PINS_H_
2
+#define _CONFIG_PINS_H_
3
+
4
+// from https://reprap.org/wiki/RAMPS_1.4
5
+
6
+// For RAMPS 1.4
7
+#define X_STEP_PIN         54
8
+#define X_DIR_PIN          55
9
+#define X_ENABLE_PIN       38
10
+#define X_MIN_PIN           3
11
+#define X_MAX_PIN          -1 // 2
12
+
13
+#define Y_STEP_PIN         60
14
+#define Y_DIR_PIN          61
15
+#define Y_ENABLE_PIN       56
16
+#define Y_MIN_PIN          14
17
+#define Y_MAX_PIN          -1 // 15
18
+
19
+#define Z_STEP_PIN         46
20
+#define Z_DIR_PIN          48
21
+#define Z_ENABLE_PIN       62
22
+#define Z_MIN_PIN          -1 // 18
23
+#define Z_MAX_PIN          19
24
+
25
+//extruder 1
26
+#define E0_STEP_PIN        26
27
+#define E0_DIR_PIN         28
28
+#define E0_ENABLE_PIN      24
29
+
30
+//extruder 2
31
+#define E1_STEP_PIN        36
32
+#define E1_DIR_PIN         34
33
+#define E1_ENABLE_PIN      30
34
+
35
+//ChipSelect, Hardware SS Pin on Mega, 10 for Arduino Boards, always kept as output
36
+#define SDCS_PIN           53
37
+
38
+#define LED_PIN            13
39
+
40
+#define FAN_PIN            9
41
+
42
+#define PS_ON_PIN          12	//ATX , awake=LOW, SLEEP=High
43
+
44
+#define HEATER_0_PIN	10  // Extruder Heater
45
+#define HEATER_1_PIN	8
46
+
47
+#define TEMP_0_PIN		13   // ANALOG NUMBERING
48
+#define TEMP_1_PIN		14   // ANALOG NUMBERING
49
+
50
+// from https://reprap.org/wiki/RepRapDiscount_Smart_Controller
51
+
52
+//STOP / KILL button
53
+#define KILL_PIN 41 //[RAMPS14-SMART-ADAPTER]
54
+
55
+//lcd pins
56
+#define LCD_PINS_RS 16 //[RAMPS14-SMART-ADAPTER]
57
+#define LCD_PINS_ENABLE 17 //[RAMPS14-SMART-ADAPTER]
58
+#define LCD_PINS_D4 23 //[RAMPS14-SMART-ADAPTER]
59
+#define LCD_PINS_D5 25 //[RAMPS14-SMART-ADAPTER]
60
+#define LCD_PINS_D6 27 //[RAMPS14-SMART-ADAPTER]
61
+#define LCD_PINS_D7 29 //[RAMPS14-SMART-ADAPTER]
62
+
63
+//encoder pins
64
+#define BTN_EN1 31 //[RAMPS14-SMART-ADAPTER]
65
+#define BTN_EN2 33 //[RAMPS14-SMART-ADAPTER]
66
+#define BTN_ENC 35 //[RAMPS14-SMART-ADAPTER]
67
+
68
+//beeper
69
+#define BEEPER 37 //[RAMPS14-SMART-ADAPTER] / 37 = enabled; -1 = dissabled / (if you don't like the beep sound ;-)
70
+
71
+//SD card detect pin
72
+#define SDCARDDETECT 49 //[RAMPS14-SMART-ADAPTER]
73
+
74
+#endif // _CONFIG_PINS_H_
75
+
76
+#if ((X_MIN_PIN != -1) && (X_MAX_PIN != -1)) || ((X_MIN_PIN == -1) && (X_MAX_PIN == -1))
77
+#error define one of X_MIN_PIN and X_MAX_PIN
78
+#endif
79
+
80
+#if ((Y_MIN_PIN != -1) && (Y_MAX_PIN != -1)) || ((Y_MIN_PIN == -1) && (Y_MAX_PIN == -1))
81
+#error define one of Y_MIN_PIN and Y_MAX_PIN
82
+#endif

+ 17
- 0
include/debounce.h View File

@@ -0,0 +1,17 @@
1
+#ifndef _DEBOUNCE_H_
2
+#define _DEBOUNCE_H_
3
+
4
+class Debouncer {
5
+  public:
6
+    Debouncer(int p);
7
+    int poll();
8
+
9
+  private:
10
+    int pin;
11
+    int currentState;
12
+    int lastState;
13
+    unsigned long lastTime;
14
+};
15
+
16
+#endif // _DEBOUNCE_H_
17
+

+ 11
- 0
include/encoder.h View File

@@ -0,0 +1,11 @@
1
+#ifndef _ENCODER_H_
2
+#define _ENCODER_H_
3
+
4
+void encoder_init(void);
5
+void encoder_run(void);
6
+
7
+int encoder_change(void);
8
+int encoder_click(void);
9
+int kill_switch(void);
10
+
11
+#endif // _ENCODER_H_

+ 10
- 0
include/lcd.h View File

@@ -0,0 +1,10 @@
1
+#ifndef _LCD_H_
2
+#define _LCD_H_
3
+
4
+#include <LiquidCrystal.h>
5
+
6
+extern LiquidCrystal lcd;
7
+
8
+void lcd_init(void);
9
+
10
+#endif // _LCD_H_

+ 7
- 0
include/statemachine.h View File

@@ -0,0 +1,7 @@
1
+#ifndef _STATE_MACHINE_H_
2
+#define _STATE_MACHINE_H_
3
+
4
+void statemachine_run(int click, int encoder, int kill);
5
+void statemachine_motors_done(void);
6
+
7
+#endif // _STATE_MACHINE_H_

+ 15
- 0
include/steppers.h View File

@@ -0,0 +1,15 @@
1
+#ifndef _STEPPERS_H_
2
+#define _STEPPERS_H_
3
+
4
+void steppers_init(void);
5
+bool steppers_run(void);
6
+
7
+bool steppers_homed(void);
8
+int steppers_start_homing(void);
9
+
10
+int steppers_move_x(long pos);
11
+int steppers_move_y(long pos);
12
+int steppers_move_z(long pos);
13
+int steppers_move_e(long pos);
14
+
15
+#endif // _STEPPERS_H_

+ 24
- 0
platformio.ini View File

@@ -0,0 +1,24 @@
1
+; PlatformIO Project Configuration File
2
+;
3
+;   Build options: build flags, source filter
4
+;   Upload options: custom upload port, speed and extra flags
5
+;   Library options: dependencies, extra library storages
6
+;   Advanced options: extra scripting
7
+;
8
+; Please visit documentation for the other options and examples
9
+; https://docs.platformio.org/page/projectconf.html
10
+
11
+[platformio]
12
+default_envs = arduino
13
+
14
+[env:arduino]
15
+platform = atmelavr
16
+board = megaatmega2560
17
+framework = arduino
18
+upload_port = /dev/ttyUSB1
19
+monitor_port = /dev/ttyUSB1
20
+monitor_speed = 115200
21
+lib_deps =
22
+    arduino-libraries/LiquidCrystal
23
+    https://github.com/waspinator/AccelStepper
24
+    https://github.com/mathertel/RotaryEncoder

+ 38
- 0
src/common.cpp View File

@@ -0,0 +1,38 @@
1
+#include <Arduino.h>
2
+
3
+#include "config.h"
4
+#include "config_pins.h"
5
+
6
+unsigned long last_led_blink_time = 0;
7
+unsigned long beep_stop_time = 0;
8
+
9
+void async_beep(int time, int freq) {
10
+    beep_stop_time = millis() + time;
11
+    tone(BEEPER, freq);
12
+}
13
+
14
+void blocking_beep(int time, int freq, int repeat = 0) {
15
+    for (int i = 0; i <= repeat; i++) {
16
+        tone(BEEPER, freq);
17
+        delay(time);
18
+        noTone(BEEPER);
19
+
20
+        if ((repeat > 0) && (i < repeat)) {
21
+            delay(time);
22
+        }
23
+    }
24
+}
25
+
26
+void common_run(unsigned long t) {
27
+    // stop async beep
28
+    if ((beep_stop_time > 0)  && (t > beep_stop_time)) {
29
+        noTone(BEEPER);
30
+        beep_stop_time = 0;
31
+    }
32
+
33
+    // blink heartbeat LED
34
+    if ((t - last_led_blink_time) >= LED_BLINK_INTERVAL) {
35
+        last_led_blink_time = millis();
36
+        digitalWrite(LED_PIN, !digitalRead(LED_PIN));
37
+    }
38
+}

+ 28
- 0
src/debounce.cpp View File

@@ -0,0 +1,28 @@
1
+#include <Arduino.h>
2
+
3
+#include "config.h"
4
+#include "debounce.h"
5
+
6
+Debouncer::Debouncer(int p) : pin(p), currentState(0), lastState(0), lastTime(0) { }
7
+
8
+int Debouncer::poll() {
9
+    int ret = 0;
10
+    int state = digitalRead(pin);
11
+
12
+    if (state != lastState) {
13
+        lastTime = millis();
14
+    }
15
+
16
+    if ((millis() - lastTime) > DEBOUNCE_DELAY) {
17
+        if (state != currentState) {
18
+            currentState = state;
19
+            if (currentState == LOW) {
20
+                ret = 1;
21
+            }
22
+        }
23
+    }
24
+
25
+    lastState = state;
26
+    return ret;
27
+}
28
+

+ 61
- 0
src/encoder.cpp View File

@@ -0,0 +1,61 @@
1
+#include <Arduino.h>
2
+#include <RotaryEncoder.h>
3
+
4
+#include "config.h"
5
+#include "config_pins.h"
6
+#include "debounce.h"
7
+#include "encoder.h"
8
+
9
+static Debouncer click(BTN_ENC);
10
+static int click_state = 0;
11
+static bool ignore_until_next_unclick = false;
12
+
13
+static Debouncer kill(KILL_PIN);
14
+static int kill_state = 0;
15
+
16
+static RotaryEncoder encoder(BTN_EN1, BTN_EN2, RotaryEncoder::LatchMode::TWO03);
17
+static int pos = 0;
18
+
19
+void encoder_init(void) {
20
+    pinMode(BTN_ENC, INPUT);
21
+    pinMode(KILL_PIN, INPUT);
22
+}
23
+
24
+void encoder_run(void) {
25
+    int cs = click.poll();
26
+    if (ignore_until_next_unclick) {
27
+        // dont set to 1 again until it was 0 once
28
+        if (cs == 0) {
29
+            ignore_until_next_unclick = false;
30
+        }
31
+    } else {
32
+        click_state = cs;
33
+    }
34
+
35
+    kill_state = kill.poll();
36
+
37
+    encoder.tick();
38
+}
39
+
40
+int encoder_change(void) {
41
+    int new_pos = encoder.getPosition();
42
+    int diff = new_pos - pos;
43
+    pos = new_pos;
44
+    return diff;
45
+}
46
+
47
+int encoder_click(void) {
48
+    int r = click_state;
49
+
50
+    // only return 1 once for each click
51
+    if (r == 1) {
52
+        click_state = 0;
53
+        ignore_until_next_unclick = true;
54
+    }
55
+
56
+    return r;
57
+}
58
+
59
+int kill_switch(void) {
60
+    return kill_state;
61
+}

+ 17
- 0
src/lcd.cpp View File

@@ -0,0 +1,17 @@
1
+#include <Arduino.h>
2
+
3
+#include "config.h"
4
+#include "config_pins.h"
5
+#include "lcd.h"
6
+
7
+LiquidCrystal lcd(LCD_PINS_RS, LCD_PINS_ENABLE, LCD_PINS_D4, LCD_PINS_D5, LCD_PINS_D6, LCD_PINS_D7);
8
+
9
+void lcd_init(void) {
10
+    lcd.begin(20, 4);
11
+
12
+    lcd.print(F("    Fuellfix  v2    "));
13
+    lcd.print(F("    Initializing    "));
14
+    lcd.print(F("Software Version "));
15
+    lcd.print(F(FIRMWARE_VERSION));
16
+    lcd.print(F("made by: xythobuz.de"));
17
+}

+ 141
- 0
src/main.cpp View File

@@ -0,0 +1,141 @@
1
+#include <Arduino.h>
2
+
3
+#include "config.h"
4
+#include "config_pins.h"
5
+#include "common.h"
6
+#include "encoder.h"
7
+#include "lcd.h"
8
+#include "steppers.h"
9
+#include "statemachine.h"
10
+
11
+void setup() {
12
+    pinMode(LED_PIN, OUTPUT);
13
+    digitalWrite(LED_PIN, HIGH);
14
+
15
+    pinMode(BEEPER, OUTPUT);
16
+    blocking_beep(100, 1000);
17
+    
18
+    Serial.begin(115200);
19
+    Serial.println(F("Initializing Fuellfix v2"));
20
+    Serial.print(F("Version: "));
21
+    Serial.println(FIRMWARE_VERSION);
22
+
23
+    Serial.println(F("Init encoder"));
24
+    encoder_init();
25
+
26
+    Serial.println(F("Init LCD"));
27
+    lcd_init();
28
+
29
+    Serial.println(F("Init stepper motors"));
30
+    steppers_init();
31
+
32
+    // ----------------------------------
33
+
34
+    Serial.println(F("XY:"));
35
+
36
+    Serial.print(F("\t X: "));
37
+    Serial.print(X_AXIS_MIN);
38
+    Serial.print(F(" mm - "));
39
+    Serial.print(X_AXIS_MAX);
40
+    Serial.println(F(" mm"));
41
+
42
+    Serial.print(F("\t Y: "));
43
+    Serial.print(Y_AXIS_MIN);
44
+    Serial.print(F(" mm - "));
45
+    Serial.print(Y_AXIS_MAX);
46
+    Serial.println(F(" mm"));
47
+
48
+    Serial.print(F("\t"));
49
+    Serial.print(XY_STEPS_PER_MM);
50
+    Serial.println(F(" steps/mm"));
51
+
52
+    Serial.print(F("\t"));
53
+    Serial.print(XY_MAX_SPEED);
54
+    Serial.println(F(" mm/s"));
55
+
56
+    Serial.print(F("\t"));
57
+    Serial.print(XY_MAX_ACCEL);
58
+    Serial.println(F(" mm/s^2"));
59
+
60
+    Serial.println();
61
+
62
+    // ----------------------------------
63
+
64
+    Serial.println(F("Z:"));
65
+
66
+    Serial.print(F("\t"));
67
+    Serial.print(Z_AXIS_MIN);
68
+    Serial.print(F(" mm - "));
69
+    Serial.print(Z_AXIS_MAX);
70
+    Serial.println(F(" mm"));
71
+
72
+    Serial.print(F("\t"));
73
+    Serial.print(Z_STEPS_PER_MM);
74
+    Serial.println(F(" steps/mm"));
75
+
76
+    Serial.print(F("\t"));
77
+    Serial.print(Z_MAX_SPEED);
78
+    Serial.println(F(" mm/s"));
79
+
80
+    Serial.print(F("\t"));
81
+    Serial.print(Z_MAX_ACCEL);
82
+    Serial.println(F(" mm/s^2"));
83
+
84
+    Serial.println();
85
+
86
+    // ----------------------------------
87
+
88
+    Serial.println(F("E:"));
89
+
90
+    Serial.print(F("\t"));
91
+    Serial.print(E_AXIS_MIN);
92
+    Serial.print(F(" mm - "));
93
+    Serial.print(E_AXIS_MAX);
94
+    Serial.println(F(" mm"));
95
+
96
+    Serial.print(F("\t"));
97
+    Serial.print(E_STEPS_PER_MM);
98
+    Serial.println(F(" steps/mm"));
99
+
100
+    Serial.print(F("\t"));
101
+    Serial.print(E_MAX_SPEED);
102
+    Serial.println(F(" mm/s"));
103
+
104
+    Serial.print(F("\t"));
105
+    Serial.print(E_MAX_ACCEL);
106
+    Serial.println(F(" mm/s^2"));
107
+
108
+    Serial.println();
109
+
110
+    // ----------------------------------
111
+
112
+    Serial.println(F("ready, showing splash screen"));
113
+    digitalWrite(LED_PIN, LOW);
114
+    blocking_beep(100, 2000);
115
+
116
+    // wait some time to show splash screen
117
+    delay(2000);
118
+    blocking_beep(100, 2000);
119
+    Serial.println(F("starting main loop"));
120
+}
121
+
122
+void loop() {
123
+    unsigned long t = millis();
124
+
125
+    common_run(t);
126
+    encoder_run();
127
+
128
+    int click = encoder_click();
129
+    if (click) {
130
+        async_beep(ENCODER_CLICK_BEEP_TIME, ENCODER_CLICK_BEEP_FREQ);
131
+    }
132
+
133
+    int kill = kill_switch();
134
+
135
+    statemachine_run(click, encoder_change(), kill);
136
+
137
+    bool still_running = steppers_run();
138
+    if (!still_running) {
139
+        statemachine_motors_done();
140
+    }
141
+}

+ 57
- 0
src/statemachine.cpp View File

@@ -0,0 +1,57 @@
1
+#include <Arduino.h>
2
+
3
+#include "config.h"
4
+#include "config_pins.h"
5
+#include "common.h"
6
+#include "lcd.h"
7
+#include "steppers.h"
8
+#include "statemachine.h"
9
+
10
+enum states {
11
+    sm_init,
12
+    sm_ask_homing,
13
+    sm_do_homing,
14
+    sm_menu
15
+};
16
+
17
+static states state = sm_init;
18
+
19
+static void switch_state(states s) {
20
+    state = s;
21
+
22
+    if (state == sm_ask_homing) {
23
+        lcd.clear();
24
+        lcd.print(F("  Homing Required!"));
25
+        lcd.setCursor(0, 2);
26
+        lcd.print(F(" Click to home XYZE"));
27
+    } else if (state == sm_do_homing) {
28
+
29
+    } else if (state == sm_menu) {
30
+
31
+    }
32
+}
33
+
34
+void statemachine_run(int click, int encoder, int kill) {
35
+    if (state == sm_init) {
36
+        if (click) {
37
+            switch_state(sm_ask_homing);
38
+        }
39
+    } else if (state == sm_ask_homing) {
40
+        if (click) {
41
+            switch_state(sm_do_homing);
42
+        }
43
+    } else if (state == sm_do_homing) {
44
+
45
+    } else if (state == sm_menu) {
46
+
47
+    }
48
+}
49
+
50
+void statemachine_motors_done(void) {
51
+    if (state == sm_do_homing) {
52
+        if (steppers_homed()) {
53
+            async_beep(100, 2000);
54
+            switch_state(sm_menu);
55
+        }
56
+    }
57
+}

+ 135
- 0
src/steppers.cpp View File

@@ -0,0 +1,135 @@
1
+#include <Arduino.h>
2
+#include <AccelStepper.h>
3
+
4
+#include "config.h"
5
+#include "config_pins.h"
6
+#include "steppers.h"
7
+
8
+static AccelStepper stepper_x(AccelStepper::DRIVER, X_STEP_PIN, X_DIR_PIN, 0, 0, false);
9
+static AccelStepper stepper_y(AccelStepper::DRIVER, Y_STEP_PIN, Y_DIR_PIN, 0, 0, false);
10
+static AccelStepper stepper_z(AccelStepper::DRIVER, Z_STEP_PIN, Z_DIR_PIN, 0, 0, false);
11
+static AccelStepper stepper_e(AccelStepper::DRIVER, E0_STEP_PIN, E0_DIR_PIN, 0, 0, false);
12
+
13
+enum stepper_states {
14
+    step_disabled,
15
+    step_not_homed,
16
+    step_homing_x_fast,
17
+    step_homing_x_back,
18
+    step_homing_x_slow,
19
+    step_homing_y_fast,
20
+    step_homing_y_back,
21
+    step_homing_y_slow,
22
+    step_homing_z_fast,
23
+    step_homing_z_back,
24
+    step_homing_z_slow,
25
+    step_homing_e_fast,
26
+    step_homing_e_back,
27
+    step_homing_e_slow,
28
+    step_homed
29
+};
30
+
31
+static stepper_states state = step_disabled;
32
+
33
+void steppers_init(void) {
34
+    stepper_x.setEnablePin(X_ENABLE_PIN);
35
+    stepper_x.setMaxSpeed(XY_MAX_SPEED * XY_STEPS_PER_MM);
36
+    stepper_x.setAcceleration(XY_MAX_ACCEL * XY_STEPS_PER_MM);
37
+
38
+    stepper_y.setEnablePin(Y_ENABLE_PIN);
39
+    stepper_y.setMaxSpeed(XY_MAX_SPEED * XY_STEPS_PER_MM);
40
+    stepper_y.setAcceleration(XY_MAX_ACCEL * XY_STEPS_PER_MM);
41
+
42
+    stepper_z.setEnablePin(Z_ENABLE_PIN);
43
+    stepper_z.setMaxSpeed(Z_MAX_SPEED * Z_STEPS_PER_MM);
44
+    stepper_z.setAcceleration(Z_MAX_ACCEL * Z_STEPS_PER_MM);
45
+
46
+    stepper_e.setEnablePin(E0_ENABLE_PIN);
47
+    stepper_e.setMaxSpeed(E_MAX_SPEED * E_STEPS_PER_MM);
48
+    stepper_e.setAcceleration(E_MAX_ACCEL * E_STEPS_PER_MM);
49
+}
50
+
51
+bool steppers_run(void) {
52
+    if (state == step_homing_x_fast) {
53
+    } else if (state == step_homing_x_back) {
54
+    } else if (state == step_homing_x_slow) {
55
+    } else if (state == step_homing_y_fast) {
56
+    } else if (state == step_homing_y_back) {
57
+    } else if (state == step_homing_y_slow) {
58
+    } else if (state == step_homing_z_fast) {
59
+    } else if (state == step_homing_z_back) {
60
+    } else if (state == step_homing_z_slow) {
61
+    } else if (state == step_homing_e_fast) {
62
+    } else if (state == step_homing_e_back) {
63
+    } else if (state == step_homing_e_slow) {
64
+    }
65
+
66
+    boolean x = stepper_x.run();
67
+    boolean y = stepper_y.run();
68
+    boolean z = stepper_z.run();
69
+    boolean e = stepper_e.run();
70
+
71
+    return x || y || z || e;
72
+}
73
+
74
+bool steppers_homed(void) {
75
+    return (state == step_homed);
76
+}
77
+
78
+int steppers_start_homing(void) {
79
+    state = step_homing_x_fast;
80
+
81
+}
82
+
83
+static int steppers_move_axis(AccelStepper &axis, long pos) {
84
+    if (state == step_disabled) {
85
+        Serial.println(F("Enabling stepper drivers"));
86
+
87
+        stepper_x.enableOutputs();
88
+        stepper_y.enableOutputs();
89
+        stepper_z.enableOutputs();
90
+        stepper_e.enableOutputs();
91
+        state = step_not_homed;
92
+    }
93
+
94
+    axis.moveTo(pos);
95
+}
96
+
97
+int steppers_move_x(long pos) {
98
+    Serial.print(F("Moving X to "));
99
+    Serial.print(pos);
100
+    Serial.print(F(" mm ("));
101
+    Serial.print(pos * XY_STEPS_PER_MM);
102
+    Serial.println(F(" steps)"));
103
+
104
+    return steppers_move_axis(stepper_x, pos * XY_STEPS_PER_MM);
105
+}
106
+
107
+int steppers_move_y(long pos) {
108
+    Serial.print(F("Moving Y to "));
109
+    Serial.print(pos);
110
+    Serial.print(F(" mm ("));
111
+    Serial.print(pos * XY_STEPS_PER_MM);
112
+    Serial.println(F(" steps)"));
113
+
114
+    return steppers_move_axis(stepper_y, pos * XY_STEPS_PER_MM);
115
+}
116
+
117
+int steppers_move_z(long pos) {
118
+    Serial.print(F("Moving Z to "));
119
+    Serial.print(pos);
120
+    Serial.print(F(" mm ("));
121
+    Serial.print(pos * Z_STEPS_PER_MM);
122
+    Serial.println(F(" steps)"));
123
+
124
+    return steppers_move_axis(stepper_z, pos * Z_STEPS_PER_MM);
125
+}
126
+
127
+int steppers_move_e(long pos) {
128
+    Serial.print(F("Moving E to "));
129
+    Serial.print(pos);
130
+    Serial.print(F(" mm ("));
131
+    Serial.print(pos * E_STEPS_PER_MM);
132
+    Serial.println(F(" steps)"));
133
+
134
+    return steppers_move_axis(stepper_e, pos * E_STEPS_PER_MM);
135
+}

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