My Marlin configs for Fabrikator Mini and CTC i3 Pro B
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planner.cpp 34KB

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  1. /*
  2. planner.c - buffers movement commands and manages the acceleration profile plan
  3. Part of Grbl
  4. Copyright (c) 2009-2011 Simen Svale Skogsrud
  5. Grbl is free software: you can redistribute it and/or modify
  6. it under the terms of the GNU General Public License as published by
  7. the Free Software Foundation, either version 3 of the License, or
  8. (at your option) any later version.
  9. Grbl is distributed in the hope that it will be useful,
  10. but WITHOUT ANY WARRANTY; without even the implied warranty of
  11. MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
  12. GNU General Public License for more details.
  13. You should have received a copy of the GNU General Public License
  14. along with Grbl. If not, see <http://www.gnu.org/licenses/>.
  15. */
  16. /* The ring buffer implementation gleaned from the wiring_serial library by David A. Mellis. */
  17. /*
  18. Reasoning behind the mathematics in this module (in the key of 'Mathematica'):
  19. s == speed, a == acceleration, t == time, d == distance
  20. Basic definitions:
  21. Speed[s_, a_, t_] := s + (a*t)
  22. Travel[s_, a_, t_] := Integrate[Speed[s, a, t], t]
  23. Distance to reach a specific speed with a constant acceleration:
  24. Solve[{Speed[s, a, t] == m, Travel[s, a, t] == d}, d, t]
  25. d -> (m^2 - s^2)/(2 a) --> estimate_acceleration_distance()
  26. Speed after a given distance of travel with constant acceleration:
  27. Solve[{Speed[s, a, t] == m, Travel[s, a, t] == d}, m, t]
  28. m -> Sqrt[2 a d + s^2]
  29. DestinationSpeed[s_, a_, d_] := Sqrt[2 a d + s^2]
  30. When to start braking (di) to reach a specified destionation speed (s2) after accelerating
  31. from initial speed s1 without ever stopping at a plateau:
  32. Solve[{DestinationSpeed[s1, a, di] == DestinationSpeed[s2, a, d - di]}, di]
  33. di -> (2 a d - s1^2 + s2^2)/(4 a) --> intersection_distance()
  34. IntersectionDistance[s1_, s2_, a_, d_] := (2 a d - s1^2 + s2^2)/(4 a)
  35. */
  36. #include "Marlin.h"
  37. #include "planner.h"
  38. #include "stepper.h"
  39. #include "temperature.h"
  40. #include "ultralcd.h"
  41. #include "language.h"
  42. //===========================================================================
  43. //=============================public variables ============================
  44. //===========================================================================
  45. unsigned long minsegmenttime;
  46. float max_feedrate[4]; // set the max speeds
  47. float axis_steps_per_unit[4];
  48. unsigned long max_acceleration_units_per_sq_second[4]; // Use M201 to override by software
  49. float minimumfeedrate;
  50. float acceleration; // Normal acceleration mm/s^2 THIS IS THE DEFAULT ACCELERATION for all moves. M204 SXXXX
  51. float retract_acceleration; // mm/s^2 filament pull-pack and push-forward while standing still in the other axis M204 TXXXX
  52. float max_xy_jerk; //speed than can be stopped at once, if i understand correctly.
  53. float max_z_jerk;
  54. float max_e_jerk;
  55. float mintravelfeedrate;
  56. unsigned long axis_steps_per_sqr_second[NUM_AXIS];
  57. // The current position of the tool in absolute steps
  58. long position[4]; //rescaled from extern when axis_steps_per_unit are changed by gcode
  59. static float previous_speed[4]; // Speed of previous path line segment
  60. static float previous_nominal_speed; // Nominal speed of previous path line segment
  61. extern volatile int extrudemultiply; // Sets extrude multiply factor (in percent)
  62. #ifdef AUTOTEMP
  63. float autotemp_max=250;
  64. float autotemp_min=210;
  65. float autotemp_factor=0.1;
  66. bool autotemp_enabled=false;
  67. #endif
  68. //===========================================================================
  69. //=================semi-private variables, used in inline functions =====
  70. //===========================================================================
  71. block_t block_buffer[BLOCK_BUFFER_SIZE]; // A ring buffer for motion instfructions
  72. volatile unsigned char block_buffer_head; // Index of the next block to be pushed
  73. volatile unsigned char block_buffer_tail; // Index of the block to process now
  74. //===========================================================================
  75. //=============================private variables ============================
  76. //===========================================================================
  77. #ifdef PREVENT_DANGEROUS_EXTRUDE
  78. bool allow_cold_extrude=false;
  79. #endif
  80. #ifdef XY_FREQUENCY_LIMIT
  81. // Used for the frequency limit
  82. static unsigned char old_direction_bits = 0; // Old direction bits. Used for speed calculations
  83. static long x_segment_time[3]={
  84. 0,0,0}; // Segment times (in us). Used for speed calculations
  85. static long y_segment_time[3]={
  86. 0,0,0};
  87. #endif
  88. // Returns the index of the next block in the ring buffer
  89. // NOTE: Removed modulo (%) operator, which uses an expensive divide and multiplication.
  90. static int8_t next_block_index(int8_t block_index) {
  91. block_index++;
  92. if (block_index == BLOCK_BUFFER_SIZE) {
  93. block_index = 0;
  94. }
  95. return(block_index);
  96. }
  97. // Returns the index of the previous block in the ring buffer
  98. static int8_t prev_block_index(int8_t block_index) {
  99. if (block_index == 0) {
  100. block_index = BLOCK_BUFFER_SIZE;
  101. }
  102. block_index--;
  103. return(block_index);
  104. }
  105. //===========================================================================
  106. //=============================functions ============================
  107. //===========================================================================
  108. // Calculates the distance (not time) it takes to accelerate from initial_rate to target_rate using the
  109. // given acceleration:
  110. FORCE_INLINE float estimate_acceleration_distance(float initial_rate, float target_rate, float acceleration)
  111. {
  112. if (acceleration!=0) {
  113. return((target_rate*target_rate-initial_rate*initial_rate)/
  114. (2.0*acceleration));
  115. }
  116. else {
  117. return 0.0; // acceleration was 0, set acceleration distance to 0
  118. }
  119. }
  120. // This function gives you the point at which you must start braking (at the rate of -acceleration) if
  121. // you started at speed initial_rate and accelerated until this point and want to end at the final_rate after
  122. // a total travel of distance. This can be used to compute the intersection point between acceleration and
  123. // deceleration in the cases where the trapezoid has no plateau (i.e. never reaches maximum speed)
  124. FORCE_INLINE float intersection_distance(float initial_rate, float final_rate, float acceleration, float distance)
  125. {
  126. if (acceleration!=0) {
  127. return((2.0*acceleration*distance-initial_rate*initial_rate+final_rate*final_rate)/
  128. (4.0*acceleration) );
  129. }
  130. else {
  131. return 0.0; // acceleration was 0, set intersection distance to 0
  132. }
  133. }
  134. // Calculates trapezoid parameters so that the entry- and exit-speed is compensated by the provided factors.
  135. void calculate_trapezoid_for_block(block_t *block, float entry_factor, float exit_factor) {
  136. unsigned long initial_rate = ceil(block->nominal_rate*entry_factor); // (step/min)
  137. unsigned long final_rate = ceil(block->nominal_rate*exit_factor); // (step/min)
  138. // Limit minimal step rate (Otherwise the timer will overflow.)
  139. if(initial_rate <120) {
  140. initial_rate=120;
  141. }
  142. if(final_rate < 120) {
  143. final_rate=120;
  144. }
  145. long acceleration = block->acceleration_st;
  146. int32_t accelerate_steps =
  147. ceil(estimate_acceleration_distance(block->initial_rate, block->nominal_rate, acceleration));
  148. int32_t decelerate_steps =
  149. floor(estimate_acceleration_distance(block->nominal_rate, block->final_rate, -acceleration));
  150. // Calculate the size of Plateau of Nominal Rate.
  151. int32_t plateau_steps = block->step_event_count-accelerate_steps-decelerate_steps;
  152. // Is the Plateau of Nominal Rate smaller than nothing? That means no cruising, and we will
  153. // have to use intersection_distance() to calculate when to abort acceleration and start braking
  154. // in order to reach the final_rate exactly at the end of this block.
  155. if (plateau_steps < 0) {
  156. accelerate_steps = ceil(intersection_distance(block->initial_rate, block->final_rate, acceleration, block->step_event_count));
  157. accelerate_steps = max(accelerate_steps,0); // Check limits due to numerical round-off
  158. accelerate_steps = min(accelerate_steps,block->step_event_count);
  159. plateau_steps = 0;
  160. }
  161. #ifdef ADVANCE
  162. volatile long initial_advance = block->advance*entry_factor*entry_factor;
  163. volatile long final_advance = block->advance*exit_factor*exit_factor;
  164. #endif // ADVANCE
  165. // block->accelerate_until = accelerate_steps;
  166. // block->decelerate_after = accelerate_steps+plateau_steps;
  167. CRITICAL_SECTION_START; // Fill variables used by the stepper in a critical section
  168. if(block->busy == false) { // Don't update variables if block is busy.
  169. block->accelerate_until = accelerate_steps;
  170. block->decelerate_after = accelerate_steps+plateau_steps;
  171. block->initial_rate = initial_rate;
  172. block->final_rate = final_rate;
  173. #ifdef ADVANCE
  174. block->initial_advance = initial_advance;
  175. block->final_advance = final_advance;
  176. #endif //ADVANCE
  177. }
  178. CRITICAL_SECTION_END;
  179. }
  180. // Calculates the maximum allowable speed at this point when you must be able to reach target_velocity using the
  181. // acceleration within the allotted distance.
  182. FORCE_INLINE float max_allowable_speed(float acceleration, float target_velocity, float distance) {
  183. return sqrt(target_velocity*target_velocity-2*acceleration*distance);
  184. }
  185. // "Junction jerk" in this context is the immediate change in speed at the junction of two blocks.
  186. // This method will calculate the junction jerk as the euclidean distance between the nominal
  187. // velocities of the respective blocks.
  188. //inline float junction_jerk(block_t *before, block_t *after) {
  189. // return sqrt(
  190. // pow((before->speed_x-after->speed_x), 2)+pow((before->speed_y-after->speed_y), 2));
  191. //}
  192. // The kernel called by planner_recalculate() when scanning the plan from last to first entry.
  193. void planner_reverse_pass_kernel(block_t *previous, block_t *current, block_t *next) {
  194. if(!current) {
  195. return;
  196. }
  197. if (next) {
  198. // If entry speed is already at the maximum entry speed, no need to recheck. Block is cruising.
  199. // If not, block in state of acceleration or deceleration. Reset entry speed to maximum and
  200. // check for maximum allowable speed reductions to ensure maximum possible planned speed.
  201. if (current->entry_speed != current->max_entry_speed) {
  202. // If nominal length true, max junction speed is guaranteed to be reached. Only compute
  203. // for max allowable speed if block is decelerating and nominal length is false.
  204. if ((!current->nominal_length_flag) && (current->max_entry_speed > next->entry_speed)) {
  205. current->entry_speed = min( current->max_entry_speed,
  206. max_allowable_speed(-current->acceleration,next->entry_speed,current->millimeters));
  207. }
  208. else {
  209. current->entry_speed = current->max_entry_speed;
  210. }
  211. current->recalculate_flag = true;
  212. }
  213. } // Skip last block. Already initialized and set for recalculation.
  214. }
  215. // planner_recalculate() needs to go over the current plan twice. Once in reverse and once forward. This
  216. // implements the reverse pass.
  217. void planner_reverse_pass() {
  218. uint8_t block_index = block_buffer_head;
  219. //Make a local copy of block_buffer_tail, because the interrupt can alter it
  220. CRITICAL_SECTION_START;
  221. unsigned char tail = block_buffer_tail;
  222. CRITICAL_SECTION_END
  223. if(((block_buffer_head-tail + BLOCK_BUFFER_SIZE) & (BLOCK_BUFFER_SIZE - 1)) > 3) {
  224. block_index = (block_buffer_head - 3) & (BLOCK_BUFFER_SIZE - 1);
  225. block_t *block[3] = {
  226. NULL, NULL, NULL };
  227. while(block_index != tail) {
  228. block_index = prev_block_index(block_index);
  229. block[2]= block[1];
  230. block[1]= block[0];
  231. block[0] = &block_buffer[block_index];
  232. planner_reverse_pass_kernel(block[0], block[1], block[2]);
  233. }
  234. }
  235. }
  236. // The kernel called by planner_recalculate() when scanning the plan from first to last entry.
  237. void planner_forward_pass_kernel(block_t *previous, block_t *current, block_t *next) {
  238. if(!previous) {
  239. return;
  240. }
  241. // If the previous block is an acceleration block, but it is not long enough to complete the
  242. // full speed change within the block, we need to adjust the entry speed accordingly. Entry
  243. // speeds have already been reset, maximized, and reverse planned by reverse planner.
  244. // If nominal length is true, max junction speed is guaranteed to be reached. No need to recheck.
  245. if (!previous->nominal_length_flag) {
  246. if (previous->entry_speed < current->entry_speed) {
  247. double entry_speed = min( current->entry_speed,
  248. max_allowable_speed(-previous->acceleration,previous->entry_speed,previous->millimeters) );
  249. // Check for junction speed change
  250. if (current->entry_speed != entry_speed) {
  251. current->entry_speed = entry_speed;
  252. current->recalculate_flag = true;
  253. }
  254. }
  255. }
  256. }
  257. // planner_recalculate() needs to go over the current plan twice. Once in reverse and once forward. This
  258. // implements the forward pass.
  259. void planner_forward_pass() {
  260. uint8_t block_index = block_buffer_tail;
  261. block_t *block[3] = {
  262. NULL, NULL, NULL };
  263. while(block_index != block_buffer_head) {
  264. block[0] = block[1];
  265. block[1] = block[2];
  266. block[2] = &block_buffer[block_index];
  267. planner_forward_pass_kernel(block[0],block[1],block[2]);
  268. block_index = next_block_index(block_index);
  269. }
  270. planner_forward_pass_kernel(block[1], block[2], NULL);
  271. }
  272. // Recalculates the trapezoid speed profiles for all blocks in the plan according to the
  273. // entry_factor for each junction. Must be called by planner_recalculate() after
  274. // updating the blocks.
  275. void planner_recalculate_trapezoids() {
  276. int8_t block_index = block_buffer_tail;
  277. block_t *current;
  278. block_t *next = NULL;
  279. while(block_index != block_buffer_head) {
  280. current = next;
  281. next = &block_buffer[block_index];
  282. if (current) {
  283. // Recalculate if current block entry or exit junction speed has changed.
  284. if (current->recalculate_flag || next->recalculate_flag) {
  285. // NOTE: Entry and exit factors always > 0 by all previous logic operations.
  286. calculate_trapezoid_for_block(current, current->entry_speed/current->nominal_speed,
  287. next->entry_speed/current->nominal_speed);
  288. current->recalculate_flag = false; // Reset current only to ensure next trapezoid is computed
  289. }
  290. }
  291. block_index = next_block_index( block_index );
  292. }
  293. // Last/newest block in buffer. Exit speed is set with MINIMUM_PLANNER_SPEED. Always recalculated.
  294. if(next != NULL) {
  295. calculate_trapezoid_for_block(next, next->entry_speed/next->nominal_speed,
  296. MINIMUM_PLANNER_SPEED/next->nominal_speed);
  297. next->recalculate_flag = false;
  298. }
  299. }
  300. // Recalculates the motion plan according to the following algorithm:
  301. //
  302. // 1. Go over every block in reverse order and calculate a junction speed reduction (i.e. block_t.entry_factor)
  303. // so that:
  304. // a. The junction jerk is within the set limit
  305. // b. No speed reduction within one block requires faster deceleration than the one, true constant
  306. // acceleration.
  307. // 2. Go over every block in chronological order and dial down junction speed reduction values if
  308. // a. The speed increase within one block would require faster accelleration than the one, true
  309. // constant acceleration.
  310. //
  311. // When these stages are complete all blocks have an entry_factor that will allow all speed changes to
  312. // be performed using only the one, true constant acceleration, and where no junction jerk is jerkier than
  313. // the set limit. Finally it will:
  314. //
  315. // 3. Recalculate trapezoids for all blocks.
  316. void planner_recalculate() {
  317. planner_reverse_pass();
  318. planner_forward_pass();
  319. planner_recalculate_trapezoids();
  320. }
  321. void plan_init() {
  322. block_buffer_head = 0;
  323. block_buffer_tail = 0;
  324. memset(position, 0, sizeof(position)); // clear position
  325. previous_speed[0] = 0.0;
  326. previous_speed[1] = 0.0;
  327. previous_speed[2] = 0.0;
  328. previous_speed[3] = 0.0;
  329. previous_nominal_speed = 0.0;
  330. }
  331. #ifdef AUTOTEMP
  332. void getHighESpeed()
  333. {
  334. static float oldt=0;
  335. if(!autotemp_enabled){
  336. return;
  337. }
  338. if(degTargetHotend0()+2<autotemp_min) { //probably temperature set to zero.
  339. return; //do nothing
  340. }
  341. float high=0.0;
  342. uint8_t block_index = block_buffer_tail;
  343. while(block_index != block_buffer_head) {
  344. if((block_buffer[block_index].steps_x != 0) ||
  345. (block_buffer[block_index].steps_y != 0) ||
  346. (block_buffer[block_index].steps_z != 0)) {
  347. float se=(float(block_buffer[block_index].steps_e)/float(block_buffer[block_index].step_event_count))*block_buffer[block_index].nominal_speed;
  348. //se; mm/sec;
  349. if(se>high)
  350. {
  351. high=se;
  352. }
  353. }
  354. block_index = (block_index+1) & (BLOCK_BUFFER_SIZE - 1);
  355. }
  356. float g=autotemp_min+high*autotemp_factor;
  357. float t=g;
  358. if(t<autotemp_min)
  359. t=autotemp_min;
  360. if(t>autotemp_max)
  361. t=autotemp_max;
  362. if(oldt>t)
  363. {
  364. t=AUTOTEMP_OLDWEIGHT*oldt+(1-AUTOTEMP_OLDWEIGHT)*t;
  365. }
  366. oldt=t;
  367. setTargetHotend0(t);
  368. }
  369. #endif
  370. void check_axes_activity() {
  371. unsigned char x_active = 0;
  372. unsigned char y_active = 0;
  373. unsigned char z_active = 0;
  374. unsigned char e_active = 0;
  375. unsigned char fan_speed = 0;
  376. unsigned char tail_fan_speed = 0;
  377. block_t *block;
  378. if(block_buffer_tail != block_buffer_head) {
  379. uint8_t block_index = block_buffer_tail;
  380. tail_fan_speed = block_buffer[block_index].fan_speed;
  381. while(block_index != block_buffer_head) {
  382. block = &block_buffer[block_index];
  383. if(block->steps_x != 0) x_active++;
  384. if(block->steps_y != 0) y_active++;
  385. if(block->steps_z != 0) z_active++;
  386. if(block->steps_e != 0) e_active++;
  387. if(block->fan_speed != 0) fan_speed++;
  388. block_index = (block_index+1) & (BLOCK_BUFFER_SIZE - 1);
  389. }
  390. }
  391. else {
  392. #if FAN_PIN > -1
  393. if (FanSpeed != 0){
  394. analogWrite(FAN_PIN,FanSpeed); // If buffer is empty use current fan speed
  395. }
  396. #endif
  397. }
  398. if((DISABLE_X) && (x_active == 0)) disable_x();
  399. if((DISABLE_Y) && (y_active == 0)) disable_y();
  400. if((DISABLE_Z) && (z_active == 0)) disable_z();
  401. if((DISABLE_E) && (e_active == 0)) {
  402. disable_e0();
  403. disable_e1();
  404. disable_e2();
  405. }
  406. #if FAN_PIN > -1
  407. if((FanSpeed == 0) && (fan_speed ==0)) {
  408. analogWrite(FAN_PIN, 0);
  409. }
  410. if (FanSpeed != 0 && tail_fan_speed !=0) {
  411. analogWrite(FAN_PIN,tail_fan_speed);
  412. }
  413. #endif
  414. #ifdef AUTOTEMP
  415. getHighESpeed();
  416. #endif
  417. }
  418. float junction_deviation = 0.1;
  419. // Add a new linear movement to the buffer. steps_x, _y and _z is the absolute position in
  420. // mm. Microseconds specify how many microseconds the move should take to perform. To aid acceleration
  421. // calculation the caller must also provide the physical length of the line in millimeters.
  422. void plan_buffer_line(const float &x, const float &y, const float &z, const float &e, float feed_rate, const uint8_t &extruder)
  423. {
  424. // Calculate the buffer head after we push this byte
  425. int next_buffer_head = next_block_index(block_buffer_head);
  426. // If the buffer is full: good! That means we are well ahead of the robot.
  427. // Rest here until there is room in the buffer.
  428. while(block_buffer_tail == next_buffer_head) {
  429. manage_heater();
  430. manage_inactivity();
  431. LCD_STATUS;
  432. }
  433. // The target position of the tool in absolute steps
  434. // Calculate target position in absolute steps
  435. //this should be done after the wait, because otherwise a M92 code within the gcode disrupts this calculation somehow
  436. long target[4];
  437. target[X_AXIS] = lround(x*axis_steps_per_unit[X_AXIS]);
  438. target[Y_AXIS] = lround(y*axis_steps_per_unit[Y_AXIS]);
  439. target[Z_AXIS] = lround(z*axis_steps_per_unit[Z_AXIS]);
  440. target[E_AXIS] = lround(e*axis_steps_per_unit[E_AXIS]);
  441. #ifdef PREVENT_DANGEROUS_EXTRUDE
  442. if(target[E_AXIS]!=position[E_AXIS])
  443. if(degHotend(active_extruder)<EXTRUDE_MINTEMP && !allow_cold_extrude)
  444. {
  445. position[E_AXIS]=target[E_AXIS]; //behave as if the move really took place, but ignore E part
  446. SERIAL_ECHO_START;
  447. SERIAL_ECHOLNPGM(MSG_ERR_COLD_EXTRUDE_STOP);
  448. }
  449. #ifdef PREVENT_LENGTHY_EXTRUDE
  450. if(labs(target[E_AXIS]-position[E_AXIS])>axis_steps_per_unit[E_AXIS]*EXTRUDE_MAXLENGTH)
  451. {
  452. position[E_AXIS]=target[E_AXIS]; //behave as if the move really took place, but ignore E part
  453. SERIAL_ECHO_START;
  454. SERIAL_ECHOLNPGM(MSG_ERR_LONG_EXTRUDE_STOP);
  455. }
  456. #endif
  457. #endif
  458. // Prepare to set up new block
  459. block_t *block = &block_buffer[block_buffer_head];
  460. // Mark block as not busy (Not executed by the stepper interrupt)
  461. block->busy = false;
  462. // Number of steps for each axis
  463. block->steps_x = labs(target[X_AXIS]-position[X_AXIS]);
  464. block->steps_y = labs(target[Y_AXIS]-position[Y_AXIS]);
  465. block->steps_z = labs(target[Z_AXIS]-position[Z_AXIS]);
  466. block->steps_e = labs(target[E_AXIS]-position[E_AXIS]);
  467. block->steps_e *= extrudemultiply;
  468. block->steps_e /= 100;
  469. block->step_event_count = max(block->steps_x, max(block->steps_y, max(block->steps_z, block->steps_e)));
  470. // Bail if this is a zero-length block
  471. if (block->step_event_count <= dropsegments) {
  472. return;
  473. };
  474. block->fan_speed = FanSpeed;
  475. // Compute direction bits for this block
  476. block->direction_bits = 0;
  477. if (target[X_AXIS] < position[X_AXIS]) {
  478. block->direction_bits |= (1<<X_AXIS);
  479. }
  480. if (target[Y_AXIS] < position[Y_AXIS]) {
  481. block->direction_bits |= (1<<Y_AXIS);
  482. }
  483. if (target[Z_AXIS] < position[Z_AXIS]) {
  484. block->direction_bits |= (1<<Z_AXIS);
  485. }
  486. if (target[E_AXIS] < position[E_AXIS]) {
  487. block->direction_bits |= (1<<E_AXIS);
  488. }
  489. block->active_extruder = extruder;
  490. //enable active axes
  491. if(block->steps_x != 0) enable_x();
  492. if(block->steps_y != 0) enable_y();
  493. #ifndef Z_LATE_ENABLE
  494. if(block->steps_z != 0) enable_z();
  495. #endif
  496. // Enable all
  497. if(block->steps_e != 0) {
  498. enable_e0();
  499. enable_e1();
  500. enable_e2();
  501. }
  502. if (block->steps_e == 0) {
  503. if(feed_rate<mintravelfeedrate) feed_rate=mintravelfeedrate;
  504. }
  505. else {
  506. if(feed_rate<minimumfeedrate) feed_rate=minimumfeedrate;
  507. }
  508. float delta_mm[4];
  509. delta_mm[X_AXIS] = (target[X_AXIS]-position[X_AXIS])/axis_steps_per_unit[X_AXIS];
  510. delta_mm[Y_AXIS] = (target[Y_AXIS]-position[Y_AXIS])/axis_steps_per_unit[Y_AXIS];
  511. delta_mm[Z_AXIS] = (target[Z_AXIS]-position[Z_AXIS])/axis_steps_per_unit[Z_AXIS];
  512. delta_mm[E_AXIS] = ((target[E_AXIS]-position[E_AXIS])/axis_steps_per_unit[E_AXIS])*extrudemultiply/100.0;
  513. if ( block->steps_x <=dropsegments && block->steps_y <=dropsegments && block->steps_z <=dropsegments ) {
  514. block->millimeters = fabs(delta_mm[E_AXIS]);
  515. }
  516. else {
  517. block->millimeters = sqrt(square(delta_mm[X_AXIS]) + square(delta_mm[Y_AXIS]) + square(delta_mm[Z_AXIS]));
  518. }
  519. float inverse_millimeters = 1.0/block->millimeters; // Inverse millimeters to remove multiple divides
  520. // Calculate speed in mm/second for each axis. No divide by zero due to previous checks.
  521. float inverse_second = feed_rate * inverse_millimeters;
  522. int moves_queued=(block_buffer_head-block_buffer_tail + BLOCK_BUFFER_SIZE) & (BLOCK_BUFFER_SIZE - 1);
  523. // slow down when de buffer starts to empty, rather than wait at the corner for a buffer refill
  524. #ifdef OLD_SLOWDOWN
  525. if(moves_queued < (BLOCK_BUFFER_SIZE * 0.5) && moves_queued > 1) feed_rate = feed_rate*moves_queued / (BLOCK_BUFFER_SIZE * 0.5);
  526. #endif
  527. #ifdef SLOWDOWN
  528. // segment time im micro seconds
  529. unsigned long segment_time = lround(1000000.0/inverse_second);
  530. if ((moves_queued > 1) && (moves_queued < (BLOCK_BUFFER_SIZE * 0.5))) {
  531. if (segment_time < minsegmenttime) { // buffer is draining, add extra time. The amount of time added increases if the buffer is still emptied more.
  532. inverse_second=1000000.0/(segment_time+lround(2*(minsegmenttime-segment_time)/moves_queued));
  533. }
  534. }
  535. #endif
  536. // END OF SLOW DOWN SECTION
  537. block->nominal_speed = block->millimeters * inverse_second; // (mm/sec) Always > 0
  538. block->nominal_rate = ceil(block->step_event_count * inverse_second); // (step/sec) Always > 0
  539. // Calculate and limit speed in mm/sec for each axis
  540. float current_speed[4];
  541. float speed_factor = 1.0; //factor <=1 do decrease speed
  542. for(int i=0; i < 4; i++) {
  543. current_speed[i] = delta_mm[i] * inverse_second;
  544. if(fabs(current_speed[i]) > max_feedrate[i])
  545. speed_factor = min(speed_factor, max_feedrate[i] / fabs(current_speed[i]));
  546. }
  547. // Max segement time in us.
  548. #ifdef XY_FREQUENCY_LIMIT
  549. #define MAX_FREQ_TIME (1000000.0/XY_FREQUENCY_LIMIT)
  550. // Check and limit the xy direction change frequency
  551. unsigned char direction_change = block->direction_bits ^ old_direction_bits;
  552. old_direction_bits = block->direction_bits;
  553. if((direction_change & (1<<X_AXIS)) == 0) {
  554. x_segment_time[0] += segment_time;
  555. }
  556. else {
  557. x_segment_time[2] = x_segment_time[1];
  558. x_segment_time[1] = x_segment_time[0];
  559. x_segment_time[0] = segment_time;
  560. }
  561. if((direction_change & (1<<Y_AXIS)) == 0) {
  562. y_segment_time[0] += segment_time;
  563. }
  564. else {
  565. y_segment_time[2] = y_segment_time[1];
  566. y_segment_time[1] = y_segment_time[0];
  567. y_segment_time[0] = segment_time;
  568. }
  569. long max_x_segment_time = max(x_segment_time[0], max(x_segment_time[1], x_segment_time[2]));
  570. long max_y_segment_time = max(y_segment_time[0], max(y_segment_time[1], y_segment_time[2]));
  571. long min_xy_segment_time =min(max_x_segment_time, max_y_segment_time);
  572. if(min_xy_segment_time < MAX_FREQ_TIME) speed_factor = min(speed_factor, speed_factor * (float)min_xy_segment_time / (float)MAX_FREQ_TIME);
  573. #endif
  574. // Correct the speed
  575. if( speed_factor < 1.0) {
  576. for(unsigned char i=0; i < 4; i++) {
  577. current_speed[i] *= speed_factor;
  578. }
  579. block->nominal_speed *= speed_factor;
  580. block->nominal_rate *= speed_factor;
  581. }
  582. // Compute and limit the acceleration rate for the trapezoid generator.
  583. float steps_per_mm = block->step_event_count/block->millimeters;
  584. if(block->steps_x == 0 && block->steps_y == 0 && block->steps_z == 0) {
  585. block->acceleration_st = ceil(retract_acceleration * steps_per_mm); // convert to: acceleration steps/sec^2
  586. }
  587. else {
  588. block->acceleration_st = ceil(acceleration * steps_per_mm); // convert to: acceleration steps/sec^2
  589. // Limit acceleration per axis
  590. if(((float)block->acceleration_st * (float)block->steps_x / (float)block->step_event_count) > axis_steps_per_sqr_second[X_AXIS])
  591. block->acceleration_st = axis_steps_per_sqr_second[X_AXIS];
  592. if(((float)block->acceleration_st * (float)block->steps_y / (float)block->step_event_count) > axis_steps_per_sqr_second[Y_AXIS])
  593. block->acceleration_st = axis_steps_per_sqr_second[Y_AXIS];
  594. if(((float)block->acceleration_st * (float)block->steps_e / (float)block->step_event_count) > axis_steps_per_sqr_second[E_AXIS])
  595. block->acceleration_st = axis_steps_per_sqr_second[E_AXIS];
  596. if(((float)block->acceleration_st * (float)block->steps_z / (float)block->step_event_count ) > axis_steps_per_sqr_second[Z_AXIS])
  597. block->acceleration_st = axis_steps_per_sqr_second[Z_AXIS];
  598. }
  599. block->acceleration = block->acceleration_st / steps_per_mm;
  600. block->acceleration_rate = (long)((float)block->acceleration_st * 8.388608);
  601. #if 0 // Use old jerk for now
  602. // Compute path unit vector
  603. double unit_vec[3];
  604. unit_vec[X_AXIS] = delta_mm[X_AXIS]*inverse_millimeters;
  605. unit_vec[Y_AXIS] = delta_mm[Y_AXIS]*inverse_millimeters;
  606. unit_vec[Z_AXIS] = delta_mm[Z_AXIS]*inverse_millimeters;
  607. // Compute maximum allowable entry speed at junction by centripetal acceleration approximation.
  608. // Let a circle be tangent to both previous and current path line segments, where the junction
  609. // deviation is defined as the distance from the junction to the closest edge of the circle,
  610. // colinear with the circle center. The circular segment joining the two paths represents the
  611. // path of centripetal acceleration. Solve for max velocity based on max acceleration about the
  612. // radius of the circle, defined indirectly by junction deviation. This may be also viewed as
  613. // path width or max_jerk in the previous grbl version. This approach does not actually deviate
  614. // from path, but used as a robust way to compute cornering speeds, as it takes into account the
  615. // nonlinearities of both the junction angle and junction velocity.
  616. double vmax_junction = MINIMUM_PLANNER_SPEED; // Set default max junction speed
  617. // Skip first block or when previous_nominal_speed is used as a flag for homing and offset cycles.
  618. if ((block_buffer_head != block_buffer_tail) && (previous_nominal_speed > 0.0)) {
  619. // Compute cosine of angle between previous and current path. (prev_unit_vec is negative)
  620. // NOTE: Max junction velocity is computed without sin() or acos() by trig half angle identity.
  621. double cos_theta = - previous_unit_vec[X_AXIS] * unit_vec[X_AXIS]
  622. - previous_unit_vec[Y_AXIS] * unit_vec[Y_AXIS]
  623. - previous_unit_vec[Z_AXIS] * unit_vec[Z_AXIS] ;
  624. // Skip and use default max junction speed for 0 degree acute junction.
  625. if (cos_theta < 0.95) {
  626. vmax_junction = min(previous_nominal_speed,block->nominal_speed);
  627. // Skip and avoid divide by zero for straight junctions at 180 degrees. Limit to min() of nominal speeds.
  628. if (cos_theta > -0.95) {
  629. // Compute maximum junction velocity based on maximum acceleration and junction deviation
  630. double sin_theta_d2 = sqrt(0.5*(1.0-cos_theta)); // Trig half angle identity. Always positive.
  631. vmax_junction = min(vmax_junction,
  632. sqrt(block->acceleration * junction_deviation * sin_theta_d2/(1.0-sin_theta_d2)) );
  633. }
  634. }
  635. }
  636. #endif
  637. // Start with a safe speed
  638. float vmax_junction = max_xy_jerk/2;
  639. float vmax_junction_factor = 1.0;
  640. if(fabs(current_speed[Z_AXIS]) > max_z_jerk/2)
  641. vmax_junction = min(vmax_junction, max_z_jerk/2);
  642. if(fabs(current_speed[E_AXIS]) > max_e_jerk/2)
  643. vmax_junction = min(vmax_junction, max_e_jerk/2);
  644. vmax_junction = min(vmax_junction, block->nominal_speed);
  645. float safe_speed = vmax_junction;
  646. if ((moves_queued > 1) && (previous_nominal_speed > 0.0001)) {
  647. float jerk = sqrt(pow((current_speed[X_AXIS]-previous_speed[X_AXIS]), 2)+pow((current_speed[Y_AXIS]-previous_speed[Y_AXIS]), 2));
  648. // if((fabs(previous_speed[X_AXIS]) > 0.0001) || (fabs(previous_speed[Y_AXIS]) > 0.0001)) {
  649. vmax_junction = block->nominal_speed;
  650. // }
  651. if (jerk > max_xy_jerk) {
  652. vmax_junction_factor = (max_xy_jerk/jerk);
  653. }
  654. if(fabs(current_speed[Z_AXIS] - previous_speed[Z_AXIS]) > max_z_jerk) {
  655. vmax_junction_factor= min(vmax_junction_factor, (max_z_jerk/fabs(current_speed[Z_AXIS] - previous_speed[Z_AXIS])));
  656. }
  657. if(fabs(current_speed[E_AXIS] - previous_speed[E_AXIS]) > max_e_jerk) {
  658. vmax_junction_factor = min(vmax_junction_factor, (max_e_jerk/fabs(current_speed[E_AXIS] - previous_speed[E_AXIS])));
  659. }
  660. vmax_junction = min(previous_nominal_speed, vmax_junction * vmax_junction_factor); // Limit speed to max previous speed
  661. }
  662. block->max_entry_speed = vmax_junction;
  663. // Initialize block entry speed. Compute based on deceleration to user-defined MINIMUM_PLANNER_SPEED.
  664. double v_allowable = max_allowable_speed(-block->acceleration,MINIMUM_PLANNER_SPEED,block->millimeters);
  665. block->entry_speed = min(vmax_junction, v_allowable);
  666. // Initialize planner efficiency flags
  667. // Set flag if block will always reach maximum junction speed regardless of entry/exit speeds.
  668. // If a block can de/ac-celerate from nominal speed to zero within the length of the block, then
  669. // the current block and next block junction speeds are guaranteed to always be at their maximum
  670. // junction speeds in deceleration and acceleration, respectively. This is due to how the current
  671. // block nominal speed limits both the current and next maximum junction speeds. Hence, in both
  672. // the reverse and forward planners, the corresponding block junction speed will always be at the
  673. // the maximum junction speed and may always be ignored for any speed reduction checks.
  674. if (block->nominal_speed <= v_allowable) {
  675. block->nominal_length_flag = true;
  676. }
  677. else {
  678. block->nominal_length_flag = false;
  679. }
  680. block->recalculate_flag = true; // Always calculate trapezoid for new block
  681. // Update previous path unit_vector and nominal speed
  682. memcpy(previous_speed, current_speed, sizeof(previous_speed)); // previous_speed[] = current_speed[]
  683. previous_nominal_speed = block->nominal_speed;
  684. #ifdef ADVANCE
  685. // Calculate advance rate
  686. if((block->steps_e == 0) || (block->steps_x == 0 && block->steps_y == 0 && block->steps_z == 0)) {
  687. block->advance_rate = 0;
  688. block->advance = 0;
  689. }
  690. else {
  691. long acc_dist = estimate_acceleration_distance(0, block->nominal_rate, block->acceleration_st);
  692. float advance = (STEPS_PER_CUBIC_MM_E * EXTRUDER_ADVANCE_K) *
  693. (current_speed[E_AXIS] * current_speed[E_AXIS] * EXTRUTION_AREA * EXTRUTION_AREA)*256;
  694. block->advance = advance;
  695. if(acc_dist == 0) {
  696. block->advance_rate = 0;
  697. }
  698. else {
  699. block->advance_rate = advance / (float)acc_dist;
  700. }
  701. }
  702. /*
  703. SERIAL_ECHO_START;
  704. SERIAL_ECHOPGM("advance :");
  705. SERIAL_ECHO(block->advance/256.0);
  706. SERIAL_ECHOPGM("advance rate :");
  707. SERIAL_ECHOLN(block->advance_rate/256.0);
  708. */
  709. #endif // ADVANCE
  710. calculate_trapezoid_for_block(block, block->entry_speed/block->nominal_speed,
  711. safe_speed/block->nominal_speed);
  712. // Move buffer head
  713. block_buffer_head = next_buffer_head;
  714. // Update position
  715. memcpy(position, target, sizeof(target)); // position[] = target[]
  716. planner_recalculate();
  717. st_wake_up();
  718. }
  719. void plan_set_position(const float &x, const float &y, const float &z, const float &e)
  720. {
  721. position[X_AXIS] = lround(x*axis_steps_per_unit[X_AXIS]);
  722. position[Y_AXIS] = lround(y*axis_steps_per_unit[Y_AXIS]);
  723. position[Z_AXIS] = lround(z*axis_steps_per_unit[Z_AXIS]);
  724. position[E_AXIS] = lround(e*axis_steps_per_unit[E_AXIS]);
  725. st_set_position(position[X_AXIS], position[Y_AXIS], position[Z_AXIS], position[E_AXIS]);
  726. previous_nominal_speed = 0.0; // Resets planner junction speeds. Assumes start from rest.
  727. previous_speed[0] = 0.0;
  728. previous_speed[1] = 0.0;
  729. previous_speed[2] = 0.0;
  730. previous_speed[3] = 0.0;
  731. }
  732. void plan_set_e_position(const float &e)
  733. {
  734. position[E_AXIS] = lround(e*axis_steps_per_unit[E_AXIS]);
  735. st_set_e_position(position[E_AXIS]);
  736. }
  737. uint8_t movesplanned()
  738. {
  739. return (block_buffer_head-block_buffer_tail + BLOCK_BUFFER_SIZE) & (BLOCK_BUFFER_SIZE - 1);
  740. }
  741. void allow_cold_extrudes(bool allow)
  742. {
  743. #ifdef PREVENT_DANGEROUS_EXTRUDE
  744. allow_cold_extrude=allow;
  745. #endif
  746. }