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First Z-Carriage iteration finished.

Thomas Buck 6 years ago
parent
commit
062f5c3396
2 changed files with 92 additions and 14 deletions
  1. 10
    0
      lib/linear_bearing.scad
  2. 82
    14
      xyRepRap.scad

+ 10
- 0
lib/linear_bearing.scad View File

9
 lm8uu_outer = 15;
9
 lm8uu_outer = 15;
10
 lm8uu_inner = 8;
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 lm8uu_inner = 8;
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 lm8uu_height = 24;
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 lm8uu_height = 24;
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+lm8luu_height = 45;
12
 
13
 
13
 x_rail_dist = 70;
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 x_rail_dist = 70;
14
 
15
 
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     }
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     }
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 }
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 }
143
 
144
 
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+module lm8luu() {
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+    $fn = 15;
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+    difference() {
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+        cylinder(d = lm8uu_outer, h = lm8luu_height);
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+        translate([0, 0, -1])
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+            cylinder(d = lm8uu_inner, h = lm8luu_height + 2);
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+    }
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+}
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+
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 module lm8uu_cable_tie() {
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 module lm8uu_cable_tie() {
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     difference() {
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     difference() {
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         union() {
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         union() {

+ 82
- 14
xyRepRap.scad View File

39
 show_z_motion = true;
39
 show_z_motion = true;
40
 
40
 
41
 show_heatbed_frame = true;
41
 show_heatbed_frame = true;
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-show_heatbed = true;
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+show_heatbed = false;
43
 
43
 
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 show_xy_motion = true;
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 show_xy_motion = true;
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 show_x_carriage = false;
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 show_x_carriage = false;
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-show_belts = false;
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+show_belts = true;
47
 
47
 
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 echo(print_x=heatbed_width, print_y=heatbed_length);
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 echo(print_x=heatbed_width, print_y=heatbed_length);
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 echo(frame_x=outer_width, frame_y=outer_length, frame_z=outer_height);
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 echo(frame_x=outer_width, frame_y=outer_length, frame_z=outer_height);
496
 }
496
 }
497
 
497
 
498
 z_carriage_wall = 10;
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 z_carriage_wall = 10;
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+z_carriage_bearing_dia_add = 0.4;
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+z_carriage_cutout_width = 2;
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+z_carriage_cabletie_cut_off = 5;
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+z_carriage_use_cable_tie_mount = true;
499
 
503
 
500
 module z_carriage() {
504
 module z_carriage() {
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+    echo(bed_screw_len=slot + z_carriage_wall + bed_z_dist + 10);
506
+    // bracket on t-slot bed frame
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     color("green")
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     color("green")
502
     translate([frame_off_x + bed_x_off - z_rail_x_off, frame_off_y + bed_y_off - rail_y_off, 0]) {
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     translate([frame_off_x + bed_x_off - z_rail_x_off, frame_off_y + bed_y_off - rail_y_off, 0]) {
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-        // bracket on long rail
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-        translate([-z_carriage_wall, -z_carriage_wall, 0])
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-            cube([z_carriage_wall, z_carriage_wall + (2 * slot), slot]);
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+        // short side bracket on long rail
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+        difference() {
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+            translate([-z_carriage_wall, -z_carriage_wall, 0])
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+                cube([z_carriage_wall, z_carriage_wall + (2 * slot), slot]);
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+            
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+            translate([-z_carriage_wall - 1, slot * 3 / 2, slot / 2])
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+                rotate([0, 90, 0])
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+                cylinder(d = 4.4, h = z_carriage_wall + 2);
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+        }
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+        
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+        // short bottom bracket on long rail
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+        difference() {
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+            translate([-z_carriage_wall, -z_carriage_wall, -z_carriage_wall])
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+                cube([slot + z_carriage_wall, 2 * slot + z_carriage_wall, z_carriage_wall]);
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+        
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+            translate([slot / 2, slot * 3 / 2, -z_carriage_wall - 1])
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+                cylinder(d = 4.4, h = z_carriage_wall + 2);
506
         
526
         
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-        // bracket on short rail
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-        translate([0, -z_carriage_wall, 0])
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-            cube([3 * slot, z_carriage_wall, slot]);
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+            translate([slot / 2, slot / 2, -z_carriage_wall - 1])
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+                cylinder(d = 4.4, h = z_carriage_wall + 2);
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+        }
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+        
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+        // long side bracket on short rail
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+        difference() {
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+            translate([0, -z_carriage_wall, 0])
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+                cube([3 * slot, z_carriage_wall, slot]);
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+            
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+            translate([slot * 5 / 2, -z_carriage_wall - 1, slot / 2])
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+                rotate([-90, 0, 0])
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+                cylinder(d = 4.4, h = z_carriage_wall + 2);
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+        }
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+        
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+        // long bottom bracket on short rail
542
+        difference() {
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+            translate([slot, -z_carriage_wall, -z_carriage_wall])
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+                cube([2 * slot, slot + z_carriage_wall, z_carriage_wall]);
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+            
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+            translate([slot * 5 / 2, slot / 2, -z_carriage_wall - 1])
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+                cylinder(d = 4.4, h = z_carriage_wall + 2);
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+        }
510
     }
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     }
511
     
550
     
512
-    // TODO proper long bearings
513
-    color("magenta")
514
-    translate([0, 0, (slot - (2 * lm8uu_height + 1)) / 2]) {
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-        %lm8uu();
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-        %translate([0, 0, lm8uu_height + 1])
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-            lm8uu();
551
+    // part around bearing
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+    color("green")
553
+    translate([0, 0, -z_carriage_wall])
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+    difference() {
555
+        hull() {
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+            cylinder(d = lm8uu_outer + 10, h = slot + z_carriage_wall);
557
+            
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+            translate([frame_off_x + bed_x_off - z_rail_x_off - z_carriage_wall, frame_off_y + bed_y_off - rail_y_off - z_carriage_wall, 0])
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+                cube([slot + (2 * z_carriage_wall) + 20, 1, slot + z_carriage_wall]);
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+        }
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+        
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+        // bearing cut out
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+        translate([0, 0, -1])
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+            cylinder(d = lm8uu_outer + z_carriage_bearing_dia_add, h = slot + z_carriage_wall + 2);
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+        
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+        if (z_carriage_use_cable_tie_mount) {
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+            // cable-tie bearing mounts
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+            for (i = [1 : 3])
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+            translate([0, 0, ((z_carriage_wall + slot) * i / 4) - (cable_tie_width / 2)])
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+                rotate([0, 0, 180])
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+                lm8uu_cable_tie();
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+            
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+            // place for cable-tie to hold on to bearing
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+            translate([-20, -40 - z_carriage_cabletie_cut_off, -1])
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+                cube([40, 40, z_carriage_wall + slot + 2]);
576
+        } else {
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+            // cut out to slide bearing in
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+            translate([-z_carriage_cutout_width / 2, -20, -1])
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+                cube([z_carriage_cutout_width, 20, slot + z_carriage_wall + 2]);
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+        }
518
     }
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     }
582
+    
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+    // linear bearing (long)
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+    color("magenta")
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+    translate([0, 0, (slot - z_carriage_wall - lm8luu_height) / 2])
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+        %lm8luu();
519
 }
587
 }
520
 
588
 
521
 module motion_z() {
589
 module motion_z() {

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