Browse Source

Added bowden extruders, adapted from thingiverse custom i3 direct drive extruder.

Thomas Buck 6 years ago
parent
commit
c0e496006e
4 changed files with 662 additions and 57 deletions
  1. 447
    0
      lib/extruder.scad
  2. 137
    56
      lib/linear_bearing.scad
  3. 60
    0
      lib/rounded.scad
  4. 18
    1
      xyRepRap.scad

+ 447
- 0
lib/extruder.scad View File

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+
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+// adapted from https://www.thingiverse.com/thing:1383913
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+
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+// #######################################################
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+// ###################### Extruders ######################
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+// #######################################################
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+
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+include <rounded.scad>
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+include <nema.scad>
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+include <tslot_xy.scad>
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+
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+draw_extruder = false;
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+
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+extruder_width = nema17_size;
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+extruder_depth = 15;
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+extruder_height_m = 15; // material below motor
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+extruder_cover_d = 12;
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+
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+extruder_filament_d = 1.75;
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+
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+extruder_gear_od = 12; // outer diameter: mk8 = 9, mk7 = 12
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+extruder_gear_ed = 10.25; // effective diameter: mk8 = 6.75, mk7 = 10.25
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+extruder_gear_groove_width = 3.5;
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+
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+fillet = 1.5;
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+
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+extruder_supports = true;
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+extruder_brass_tube = false;
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+extruder_lever_with_switch = true;
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+
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+// bearing 624
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+extruder_bearing_od = 13;
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+extruder_bearing_id = 4;
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+extruder_bearing_h = 5;
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+
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+extruder_filament_offset = (extruder_gear_ed + extruder_filament_d) / 2;
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+
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+echo(extruder_filament_offset=extruder_filament_offset);
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+
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+bracket_height = 8;
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+bracket_width = extruder_height_m;
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+bracket_width_add = 10;
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+bracket_dist_add = 1;
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+
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+extruder_bearing_x = extruder_filament_offset + (extruder_filament_d / 2) + (extruder_bearing_od / 2); 
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+
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+lever_h = 12;
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+
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+// #######################################################
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+
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+if (draw_extruder)
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+    extruder(30, true);
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+
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+module extruder(slot, draw_slot = false) {
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+    translate([-nema17_size / 2 - bracket_dist_add, 0, slot + bracket_height + 10])
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+    rotate([-90, 0, 0])
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+        extruder_assembly();
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+    
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+    color("green")
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+    extruder_bracket(slot);
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+    
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+    if (draw_slot)
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+    %translate([bracket_height, -100, 0])
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+        tslot_y(slot, 300);
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+}
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+
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+module extruder_bracket(slot) {
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+    difference() {
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+        union() {
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+            translate([bracket_height, 0, slot])
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+                cube([slot, bracket_width + bracket_width_add, bracket_height]);
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+            
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+            cube([bracket_height, bracket_width + bracket_width_add, slot + bracket_height]);
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+            
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+            translate([-nema17_size - bracket_dist_add, 0, slot])
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+                cube([nema17_size + bracket_dist_add, bracket_width, bracket_height]);
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+        }
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+        
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+        translate([bracket_height + slot / 2, (bracket_width + bracket_width_add) / 2, slot - 1])
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+            cylinder(d = 4.4, h = bracket_height + 2);
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+        
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+        translate([-1, (bracket_width + bracket_width_add) / 2, slot / 2])
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+            rotate([0, 90, 0])
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+            cylinder(d = 4.4, h = bracket_height + 2);
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+        
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+        translate([-bracket_height - 14, 0, slot + bracket_height + 6])
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+            rotate([-90, 0, 0])
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+            extruder_screw_holes_main();
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+    }
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+}
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+
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+module extruder_assembly() {
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+    color("cyan") extruder_holder();
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+    color("yellow") extruder_top_plate();
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+    color("orange") extruder_cover(); 
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+    
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+    if (!extruder_lever_with_switch) {
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+        color("red")
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+        extruder_lever();
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+    } else {
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+        color("red")
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+        translate([6, 0, 62.4 - 4.9])
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+            extruder_lever_switch();
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+    }
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+
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+    color("silver", 0.5)
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+    %extruder_bearing();     
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+    
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+    // Filament mockup
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+    color("blue", 0.25)
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+    %translate([extruder_filament_offset, 0, -15])
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+        cylinder(d=extruder_filament_d, h=100, $fn=64);
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+    
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+    // NEMA17 mockup
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+    color("gray")
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+    %translate([-nema17_size / 2, 30 + 10, extruder_height_m])
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+        rotate([90, 0, 0])
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+        nema17(30);
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+}
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+
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+module extruder_holder() {
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+   difference() {
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+        union() {
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+            translate([-extruder_width/2, 0, 0])
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+                rounded_cube(extruder_width, 10, extruder_height_m, 0, fillet, 0);
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+            
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+            translate([-extruder_width/2, -6, extruder_height_m])
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+                rounded_cube(extruder_width, 16, 11, fillet,fillet,fillet);
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+            
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+            translate([-extruder_width/2, -6, extruder_height_m-5])
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+                rounded_cube(extruder_width, 16, 10, 0,0,fillet);
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+            
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+            translate([extruder_filament_offset-5,0, extruder_height_m+10])
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+                cube([10, 7.5, 9]); // tip for flex filament
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+            
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+            translate([-12,0, extruder_height_m+10.9])
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+                cylinder(d2 = 5, d1=8, h=2.1, $fn=64); // spring
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+        }
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+        
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+        translate([-extruder_width/2-0.15, -15, 0.1])
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+            rounded_cube(extruder_width+0.3, 15, extruder_height_m, fillet,fillet,fillet); 
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+        
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+        translate([0,10.1,extruder_height_m+21.5])
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+            rotate([90,0,0])
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+            cylinder(d=23, h=2.6, $fn=64);
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+        
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+        translate([-12,0, extruder_height_m+11])
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+            cylinder(r = 1.5, h=20, $fn=64, center=true); //spring
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+        
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+        //hotend mount
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+        translate([extruder_filament_offset,0, 0]) {
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+            extruder_hotend_mount();
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+            translate([-5.1,-10,20])
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+                cube([10.2, 10, 20]);
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+        }
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+        
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+        //motor screws
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+        translate([-31/2, -6, extruder_height_m+6])
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+        rotate([-90, 0, 0]) {
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+            cylinder(r = 1.6, h = 25,  $fn=32);
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+            cylinder(r = 3.1, h = 6,  $fn=32, center=true);
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+        }
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+        translate([ 31/2, -6, extruder_height_m+6])
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+        rotate([-90, 0, 0]) {
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+            cylinder(r = 1.6, h = 25,  $fn=32);
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+            cylinder(r = 3.1, h = 6,  $fn=32, center=true);
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+        }
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+
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+        extruder_screw_holes_main();
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+        extruder_flex_guide();
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+    }  
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+    
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+    // tip extruder_supports
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+    if (extruder_supports)
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+        for (xx =[-5.2, -2.5, 0, 2.5, 4.7])
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+            translate([extruder_filament_offset+xx, 7.6, extruder_height_m+11.4])
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+                cube ([0.55, 2.4, 8]);
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+}    
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+
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+module extruder_top_plate() {
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+    difference() {
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+        hull() {
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+            translate([-14.5, 6, extruder_height_m+39.5]) rotate([-90, 0, 0]) cylinder(r=3, h=4, $fn=32);            
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+            translate([-18, 6, extruder_height_m+36]) rotate([-90, 0, 0]) cylinder(r=3, h=4, $fn=32);
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+            translate([-18, 6, extruder_height_m+29]) rotate([-90, 0, 0]) cylinder(r=3, h=4, $fn=32);
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+            translate([ 31/2, 6, extruder_height_m+37]) rotate([-90, 0, 0]) cylinder(r = 5.5, h=4, $fn=32);  
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+            translate([18, 6, extruder_height_m+29]) rotate([-90, 0, 0]) cylinder(r=3, h=4, $fn=32);
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+        }
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+
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+        
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+        translate([0,10.1,extruder_height_m+21.5]) rotate([90,0,0]) cylinder(d=24, h=5, $fn=64);
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+        
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+        //mount holes
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+        translate([-31/2, 5.9, extruder_height_m+37]) rotate([-90, 0, 0]) { 
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+            cylinder(r = 1.6, h = 5,  $fn=32);
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+            cylinder(r = 3.5, h = 2,  $fn=32);            
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+        }
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+        translate([ 31/2, 5.9, extruder_height_m+37]) rotate([-90, 0, 0]) {
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+            hd = extruder_brass_tube ? 4.2 : 3;
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+            cylinder(d = hd, h = 5,  $fn=32);
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+        }
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+    }
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+}
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+
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+module extruder_lever() {
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+    translate([0, 0, extruder_height_m])
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+    difference() {
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+        union() {
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+            hull() {
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+                translate([-8, -(lever_h/2), 32.5])
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+                    rounded_cube(38-14+fillet, lever_h, 10, noback = true);
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+                
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+                translate([-13, -(lever_h/2), 39.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+                
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+                translate([-13, -(lever_h/2), 35.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+            }
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+            
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+            // lever tip
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+            hull() {
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+                translate([-13, -(lever_h/2), 39.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+                
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+                translate([-13, -(lever_h/2), 35.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+                
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+                translate([-18.5, -(lever_h/2), 35.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+                
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+                translate([-25, -(lever_h/2), 39.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(3, lever_h-1, fillet, true, true);
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+            }
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+            
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+            // bearing holder arm
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+            hull() {
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+                translate([extruder_bearing_x-extruder_bearing_od/2+1, -(lever_h/2), 21.5]) 
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+                    rounded_cube(extruder_bearing_od/2, lever_h, 15);
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+                
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+                translate([ 31/2, -(lever_h/2), 37])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder(r = 5.5, h = lever_h, rrnd=fillet,  $fn=64);
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+                
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+                translate([extruder_bearing_x, 0, 21.5])
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+                    rotate([-90, 0, 0])
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+                    rounded_cylinder((extruder_bearing_od-2)/2, lever_h, center=true);
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+                
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+                if (extruder_bearing_od <= 16)
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+                    translate([min((extruder_bearing_x+2),20-(extruder_bearing_od-2)/2), 0, 21.5])
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+                        rotate([-90, 0, 0])                
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+                        rounded_cylinder((extruder_bearing_od-2)/2, lever_h, center=true);  
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+            }
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+
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+            //spring tip
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+            translate([-12,0, 30.5]) cylinder(d1 = 5, d2=8, h=2.1, $fn=64);
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+            
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+            //filament tip
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+            translate([extruder_filament_offset,0, 30])
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+                cylinder(d1 = 6, d2=10, h=3, $fn=64); 
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+        }
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+        
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+        translate([extruder_filament_offset, 0, 42.5-3])
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+            cylinder(d1 = 4, d2=5, h=3, $fn=64);
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+        
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+        //mounting hole
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+        translate([ 31/2, -(lever_h/2), 37])
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+        rotate([-90, 0, 0]) {
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+            hd = extruder_brass_tube ? 4.2 : 3;
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+            cylinder(d=hd, h = 20,  $fn=32);
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+            cylinder(d=8, h = 7,  $fn=32, center=true);
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+        }
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+            
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+        translate([extruder_bearing_x, 0, 21.5])
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+        rotate([-90, 0, 0]) {
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+            difference() {
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+                cylinder(d=extruder_bearing_od+2, h=extruder_bearing_h+0.5, $fn=64, center=true);
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+                
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+                difference() {
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+                    cylinder(d=extruder_bearing_id+(extruder_bearing_od-extruder_bearing_id)/3, h=extruder_bearing_h+0.5, $fn=64, center=true);
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+                    
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+                    cylinder(d=extruder_bearing_od, h=extruder_bearing_h+0.1, $fn=64, center=true);
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+                }
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+            }
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+            
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+            cylinder(d=extruder_bearing_id*0.95, h=20, $fn=64, center=true);
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+        }
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+
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+        //translate([extruder_filament_offset, -(extruder_bearing_h)/2, 0]) cube([20, extruder_bearing_h+0.1, 21.5]); 
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+        
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+        // filament hole
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+        translate([extruder_filament_offset,0, 25])
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+            cylinder(d=4.2, h=20, $fn=64);
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+        
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+        // spring screw
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+        translate([-12,0, 32.5]) { 
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+            cylinder(r = 1.6, h=30, $fn=64, center=true);
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+            
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+            translate([-3, -3.3, 3])
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+                cube([6, 10, 3.0]);
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+        }
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+    }       
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+}
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+
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+module extruder_switch_model() {
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+    $fn = 15;
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+    
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+    difference() {
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+        union() {
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+            cube([12.8, 5.8, 6.2]);
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+            
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+            translate([-0.5, (5.8 - 4) / 2, 6.2 + 2.5])
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+                rotate([0, 11, 0])
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+                cube([13.5, 4.0, 0.3]);
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+            
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+            translate([0.9, 5.8 / 2, -4.0])
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+                cylinder(d = 0.8, h = 4.0);
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+            translate([12.8 - 0.9, 5.8 / 2, -4.0])
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+                cylinder(d = 0.8, h = 4.0);
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+            translate([12.8 / 2, 5.8 / 2, -4.0])
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+                cylinder(d = 0.8, h = 4.0);
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+        }
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+        
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+        translate([3.1, 5.9, 1.0])
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+            rotate([90, 0, 0])
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+            cylinder(d = 2.0, 6.0);
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+        translate([3.1 + 6.5, 5.9, 1.0])
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+            rotate([90, 0, 0])
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+            cylinder(d = 2.0, 6.0);
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+    }
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+}
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+
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+module extruder_lever_switch() {
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+    $fn = 20;
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+    
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+    translate([-6, 0, extruder_height_m - 77.4 + 4.9])
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+        extruder_lever();
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+    
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+    %translate([-9 + 0.5, 3, 0])
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+        rotate([180, -90, 0])
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+        extruder_switch_model();
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+    
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+    difference() {
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+        cylinder(d = 9.0, h = 13.0);
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+        
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+        translate([0, 0, -0.1])
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+            cylinder(d1 = 5.1, d2 = 2.5, h = 13.2);
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+        
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+        translate([-5.5, -15, 0])
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+            cube([5, 30, 13.1]);
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+        
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+        translate([-9 + 0.5, 3, 0])
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+            rotate([180, -90, 0])
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+            extruder_switch_model();
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+    }
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+    
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+    difference() {
363
+        union() {
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+            translate([-11, 3.0, 0])
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+                cube([11, 1.5 + 1.5, 13]);
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+            translate([-11, -6.0, -3])
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+                cube([11, 1.5 + 1.5, 13 + 3]);
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+        }
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+        
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+        for (off = [-1 : 0.1 : 1]) {
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+            translate([-7.5 + off, 10, 3.1])
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+                rotate([90, 0, 0])
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+                cylinder(d = 2.5, 20.0);
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+            translate([-7.5 + off, 10, 9.6])
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+                rotate([90, 0, 0])
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+                cylinder(d = 2.5, 20.0);
377
+        }
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+    }
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+}
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+
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+module extruder_cover() {
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+    difference() {
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+        union() {
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+            translate([-extruder_width/2, -extruder_cover_d, 0])
385
+                rounded_cube(extruder_width, extruder_cover_d, extruder_height_m, fillet,fillet,fillet);        
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+            translate([extruder_filament_offset-5,-6, extruder_height_m-1])
387
+                cube ([10, 6, 20]);    
388
+        }
389
+        
390
+        translate([extruder_filament_offset,0,0])
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+            extruder_hotend_mount();
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+        
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+        extruder_screw_holes_main();
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+        extruder_flex_guide();
395
+    }
396
+}
397
+
398
+module extruder_hotend_mount() {
399
+    cylinder(d=4.2, h=46, $fn=64);
400
+    cylinder(d=5.8, h=8, $fn=64);
401
+}
402
+
403
+module extruder_screw_holes_main() {
404
+    translate([extruder_width/2-5.5, -extruder_cover_d, extruder_height_m/2]) rotate([-90, 0, 0]) {
405
+        cylinder(r = 1.6, h = 50,  $fn=32);
406
+        cylinder(r = 3.2, h = 11,  $fn=32, center=true);
407
+    } 
408
+    translate([-extruder_width/2+5.5, -extruder_cover_d, extruder_height_m/2]) rotate([-90, 0, 0]) {
409
+        cylinder(r = 1.6, h = 50,  $fn=32);
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+        cylinder(r = 3.2, h = 11,  $fn=32, center=true);
411
+    }    
412
+    translate([extruder_width/2-5.5, extruder_depth-4, extruder_height_m/2]) rotate([-90, 0, 0]) cylinder( d = 6.6, h = 4.1, $fn=6);
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+    translate([-extruder_width/2+5.5, extruder_depth-4, extruder_height_m/2]) rotate([-90, 0, 0]) cylinder( d = 6.6, h = 4.1, $fn=6);
414
+}
415
+
416
+module extruder_flex_guide() {
417
+    difference() {
418
+        translate([0, -10, extruder_height_m+6+31/2]) rotate([-90, 0, 0]) cylinder(d=extruder_gear_od+1, h=20, $fn=64);
419
+        intersection() {
420
+            translate([0, -10, extruder_height_m+6+31/2]) rotate([-90, 0, 0]) cylinder(d=extruder_gear_od+1, h=20, $fn=64);
421
+            translate([0, 0, extruder_height_m+6+31/2]) rotate([90, 0, 0]) rotate_extrude($fn=64) {
422
+                translate([extruder_gear_ed/2 + (extruder_gear_od - extruder_gear_ed)/2 +0.5, 0, 0])
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+                resize([(extruder_gear_od-extruder_gear_ed), extruder_gear_groove_width]) circle(d = extruder_gear_od-extruder_gear_ed, $fn=64);
424
+            }
425
+        }
426
+    }
427
+    
428
+    translate([0, 3.5, extruder_height_m+6+31/2]) rotate([-90, 0, 0]) cylinder(d1=extruder_gear_od+1, d2 = extruder_gear_od+2, h=0.55, $fn=64);
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+    translate([0, 4, extruder_height_m+6+31/2]) rotate([-90, 0, 0]) cylinder(d=extruder_gear_od+2, h=20, $fn=64);
430
+    
431
+    translate([0, -3.5, extruder_height_m+6+31/2]) mirror([0,1,0]) rotate([-90, 0, 0]) cylinder(d1=extruder_gear_od+1, d2 = extruder_gear_od+2, h=0.55, $fn=64);
432
+    translate([0, -4, extruder_height_m+6+31/2]) mirror([0,1,0]) rotate([-90, 0, 0]) cylinder(d=extruder_gear_od+2, h=20, $fn=64);    
433
+
434
+    translate([extruder_bearing_od/2 + extruder_gear_ed/2 + extruder_filament_d,-10, extruder_height_m+6+31/2]) {
435
+        rotate([-90, 0, 0]) cylinder(d=extruder_bearing_od+1, h=20, $fn=64);
436
+        translate([0,0,-(extruder_bearing_od+1)/2]) cube([(extruder_bearing_od+1)/2, 20, (extruder_bearing_od+1)/2]);
437
+    }
438
+}
439
+
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+module extruder_bearing() {
441
+    translate([extruder_bearing_od/2 + extruder_gear_ed/2+extruder_filament_d, 0, extruder_height_m+6+31/2]) {
442
+        difference() {
443
+            rotate([-90, 0, 0]) cylinder(d=extruder_bearing_od, h=extruder_bearing_h, $fn=64, center=true);
444
+            rotate([-90, 0, 0]) cylinder(d=extruder_bearing_id, h=extruder_bearing_h+0.1, $fn=64, center=true);
445
+        }
446
+    }   
447
+}

+ 137
- 56
lib/linear_bearing.scad View File

111
 draw_y_carriage_idlers = true;
111
 draw_y_carriage_idlers = true;
112
 draw_rail_len = 200;
112
 draw_rail_len = 200;
113
 
113
 
114
-// TODO get ready to actually print these
114
+print_x_carriage = false;
115
+print_x_carriage_clamps = false;
116
+print_e3d_mount = false;
117
+print_e3d_fans = false;
118
+print_fan_mount = false;
119
+print_sensor_mount = false;
120
+
121
+print_y_carriage_a = false;
122
+print_y_carriage_b = false;
123
+print_y_carriage_a_clamps = false;
124
+print_y_carriage_b_clamps = false;
115
 
125
 
116
 module nut_cut() {
126
 module nut_cut() {
117
     translate([-nut_cut_width / 2, 2, nut_cut_off - nut_cut_height]) {
127
     translate([-nut_cut_width / 2, 2, nut_cut_off - nut_cut_height]) {
151
         bearing_spacer(pos[2] + 0.5 + ((idler_outer_height - bearing_height) / 2), 2, 1, true, 3);
161
         bearing_spacer(pos[2] + 0.5 + ((idler_outer_height - bearing_height) / 2), 2, 1, true, 3);
152
 }
162
 }
153
 
163
 
154
-module y_carriage(idler_a = [0, 0, 0], idler_b = [0, 0, 0]) {
164
+module y_carriage(idler_a = [0, 0, 0], idler_b = [0, 0, 0], block = true, clamp = true) {
155
     $fn = 20;
165
     $fn = 20;
156
     
166
     
157
     // attaching to x-rails
167
     // attaching to x-rails
158
-    color("green")
159
     translate([y_carriage_width, 0, -y_carriage_block_height])
168
     translate([y_carriage_width, 0, -y_carriage_block_height])
160
     difference() {
169
     difference() {
161
-        cube([x_rail_mount_width, y_carriage_length, y_carriage_block_height + y_carriage_wall]);
170
+        union() {
171
+            color("green")
172
+            cube([x_rail_mount_width, y_carriage_length, y_carriage_block_height + y_carriage_wall]);
173
+            
174
+            // idlers for the corexy belts
175
+            translate([-y_carriage_width, 0, y_carriage_wall + y_carriage_block_height]) {
176
+                if (draw_y_carriage_idlers) {
177
+                    %translate(idler_a)
178
+                        bearing_idler();
179
+                    
180
+                    %translate(idler_b)
181
+                        bearing_idler();
182
+                }
183
+                
184
+                generate_spacer(idler_a);
185
+                generate_spacer(idler_b);
186
+            }
187
+        }
188
+        
189
+        if (!block) {
190
+            translate([-y_carriage_width, 0, 0])
191
+                cube([y_carriage_width, y_carriage_length, 100]);
192
+            
193
+            translate([0, 0, -10])
194
+                cube([y_carriage_width, y_carriage_length, 20]);
195
+        }
162
         
196
         
163
         translate([0, -1, y_carriage_block_height])
197
         translate([0, -1, y_carriage_block_height])
164
             cube([x_rail_cutout_z, y_carriage_length + 2, y_carriage_wall + 1]);
198
             cube([x_rail_cutout_z, y_carriage_length + 2, y_carriage_wall + 1]);
165
         
199
         
166
-        translate([0, -1, y_carriage_block_height - (x_rail_cutout_x / 2)])
167
-            cube([y_carriage_block_width + 1, y_carriage_length + 2, x_rail_cutout_x]);
200
+        if (clamp) {
201
+            translate([0, -1, y_carriage_block_height - (x_rail_cutout_x / 2)])
202
+                cube([y_carriage_block_width + 1, y_carriage_length + 2, x_rail_cutout_x]);
203
+        } else {
204
+            translate([0, -1, y_carriage_block_height - (x_rail_cutout_x / 2)])
205
+                cube([y_carriage_block_width + 1, y_carriage_length + 2, 100]);
206
+        }
168
         
207
         
169
         translate([0, (y_carriage_length - x_rail_cutout_y) / 2, y_carriage_block_height])
208
         translate([0, (y_carriage_length - x_rail_cutout_y) / 2, y_carriage_block_height])
170
             cube([y_carriage_block_width + 1, x_rail_cutout_y, y_carriage_wall + 1]);
209
             cube([y_carriage_block_width + 1, x_rail_cutout_y, y_carriage_wall + 1]);
193
     }
232
     }
194
     
233
     
195
     // attaching to y-rail
234
     // attaching to y-rail
235
+    if (block)
196
     color("green")
236
     color("green")
197
     difference() {
237
     difference() {
198
         union() {
238
         union() {
230
         }
270
         }
231
     }
271
     }
232
     
272
     
273
+    if (block)
233
     color("magenta")
274
     color("magenta")
234
     translate([(lm8uu_outer + lm8uu_dia_add) / 2 + y_carriage_rail_support, 0, 0])
275
     translate([(lm8uu_outer + lm8uu_dia_add) / 2 + y_carriage_rail_support, 0, 0])
235
     rotate([-90, 0, 0]) {
276
     rotate([-90, 0, 0]) {
239
         %translate([0, 0, y_carriage_length - lm8uu_height - y_carriage_rail_support])
280
         %translate([0, 0, y_carriage_length - lm8uu_height - y_carriage_rail_support])
240
             lm8uu();
281
             lm8uu();
241
     }
282
     }
242
-    
243
-    // idlers for the corexy belts
244
-    translate([0, 0, y_carriage_wall]) {
245
-        if (draw_y_carriage_idlers) {
246
-            translate(idler_a)
247
-                bearing_idler();
248
-            
249
-            translate(idler_b)
250
-                bearing_idler();
251
-        }
252
-        
253
-        generate_spacer(idler_a);
254
-        generate_spacer(idler_b);
255
-    }
256
 }
283
 }
257
 
284
 
258
 module belt_fix() {
285
 module belt_fix() {
274
     }
301
     }
275
 }
302
 }
276
 
303
 
277
-module belt_mount(top, up) {
304
+module belt_mount(top, up, block, clamp) {
278
     $fn = 15;
305
     $fn = 15;
279
     
306
     
307
+    if (block)
280
     difference() {
308
     difference() {
281
         color("green")
309
         color("green")
282
         if (top) {
310
         if (top) {
309
         }
337
         }
310
     }
338
     }
311
     
339
     
312
-    if (up) {
313
-        if (top) {
314
-            translate([0, x_carriage_belt_block_length + x_carriage_block_off, x_carriage_belt_block_height - x_carriage_block_height])
315
-                belt_fix();
316
-        } else {
317
-            translate([0, x_carriage_belt_block_length + x_carriage_block_off, x_carriage_belt_block_height_b - x_carriage_block_height])
318
-                belt_fix();
319
-        }
320
-    } else {
321
-        if (top) {
322
-            translate([0, -x_carriage_block_length - x_carriage_block_off, x_carriage_belt_block_height - x_carriage_block_height])
323
-                belt_fix();
340
+    if (clamp) {
341
+        if (up) {
342
+            if (top) {
343
+                translate([0, x_carriage_belt_block_length + x_carriage_block_off, x_carriage_belt_block_height - x_carriage_block_height])
344
+                    belt_fix();
345
+            } else {
346
+                translate([0, x_carriage_belt_block_length + x_carriage_block_off, x_carriage_belt_block_height_b - x_carriage_block_height])
347
+                    belt_fix();
348
+            }
324
         } else {
349
         } else {
325
-            translate([0, -x_carriage_block_length - x_carriage_block_off, x_carriage_belt_block_height_b - x_carriage_block_height])
326
-                belt_fix();
350
+            if (top) {
351
+                translate([0, -x_carriage_block_length - x_carriage_block_off, x_carriage_belt_block_height - x_carriage_block_height])
352
+                    belt_fix();
353
+            } else {
354
+                translate([0, -x_carriage_block_length - x_carriage_block_off, x_carriage_belt_block_height_b - x_carriage_block_height])
355
+                    belt_fix();
356
+            }
327
         }
357
         }
328
     }
358
     }
329
 }
359
 }
330
 
360
 
331
-module belt_mounts() {
361
+module belt_mounts(block=true, clamp=true) {
332
     translate([0, x_carriage_belt_off, 0])
362
     translate([0, x_carriage_belt_off, 0])
333
-        belt_mount(false, true);
363
+        belt_mount(false, true, block, clamp);
334
     
364
     
335
     translate([0, x_carriage_length - x_carriage_belt_off - x_carriage_belt_block_length, 0])
365
     translate([0, x_carriage_length - x_carriage_belt_off - x_carriage_belt_block_length, 0])
336
-        belt_mount(true, false);
366
+        belt_mount(true, false, block, clamp);
337
     
367
     
338
     translate([x_carriage_width - x_carriage_belt_block_width, x_carriage_belt_off, 0])
368
     translate([x_carriage_width - x_carriage_belt_block_width, x_carriage_belt_off, 0])
339
-        belt_mount(true, true);
369
+        belt_mount(true, true, block, clamp);
340
     
370
     
341
     translate([x_carriage_width - x_carriage_belt_block_width, x_carriage_length - x_carriage_belt_off - x_carriage_belt_block_length, 0])
371
     translate([x_carriage_width - x_carriage_belt_block_width, x_carriage_length - x_carriage_belt_off - x_carriage_belt_block_length, 0])
342
-        belt_mount(false, false);
372
+        belt_mount(false, false, block, clamp);
343
 }
373
 }
344
 
374
 
345
-module x_carriage() {
375
+module x_carriage(with_body=true, with_tool=true, with_clamps=true, with_fan=true, with_cool=true, with_sensor=true) {
346
     $fn = 20;
376
     $fn = 20;
377
+     
378
+    if (!with_body) {
379
+        if (with_clamps) {
380
+            translate([0, 0, x_carriage_wall])
381
+                belt_mounts(with_body, with_clamps);
382
+        }
383
+    }
347
     
384
     
348
-    //color("green")
385
+    if (with_body)
349
     difference() {
386
     difference() {
350
         union() {
387
         union() {
351
-            color("green")
352
-            cube([x_carriage_width, x_rail_dist + (2 * x_carriage_len_add), x_carriage_wall]);
388
+            if (with_body) {
389
+                color("green")
390
+                cube([x_carriage_width, x_rail_dist + (2 * x_carriage_len_add), x_carriage_wall]);
391
+            }
353
             
392
             
354
             translate([0, 0, x_carriage_wall])
393
             translate([0, 0, x_carriage_wall])
355
-                belt_mounts();
394
+                belt_mounts(with_body, with_clamps);
356
         }
395
         }
357
         
396
         
358
         // big center cutout
397
         // big center cutout
466
             nut_cut();
505
             nut_cut();
467
     }
506
     }
468
     
507
     
469
-    translate([(x_carriage_width - sensor_mount_width) / 2, -sensor_mount_wall, 0])
470
-        sensor_mount();
508
+    if (with_sensor) {
509
+        translate([(x_carriage_width - sensor_mount_width) / 2, -sensor_mount_wall, 0])
510
+            sensor_mount();
511
+    }
471
     
512
     
472
-    translate([(x_carriage_width - sensor_mount_width) / 2, x_carriage_length, 0]) {
473
-        radial_fan_mount(true);
474
-        
475
-        translate([0, 15 + sensor_mount_wall, 0])
476
-            radial_fan_mount(false);
513
+    if (with_cool) {
514
+        translate([(x_carriage_width - sensor_mount_width) / 2, x_carriage_length, 0]) {
515
+            radial_fan_mount(true);
516
+            
517
+            translate([0, 15 + sensor_mount_wall, 0])
518
+                radial_fan_mount(false);
519
+        }
477
     }
520
     }
478
     
521
     
479
-    e3d_v6_triple_mount();
522
+    e3d_v6_triple_mount(with_tool, with_fan);
480
 }
523
 }
481
 
524
 
482
 module radial_fan_mount(with_fan = true) {
525
 module radial_fan_mount(with_fan = true) {
526
+    $fn = 15;
527
+    
483
     color("yellow")
528
     color("yellow")
484
     universal_mount_plate();
529
     universal_mount_plate();
485
     
530
     
550
 }
595
 }
551
 
596
 
552
 module universal_mount_plate() {
597
 module universal_mount_plate() {
598
+    $fn = 20;
553
     difference() {
599
     difference() {
554
         cube([sensor_mount_width, sensor_mount_wall, x_carriage_wall]);
600
         cube([sensor_mount_width, sensor_mount_wall, x_carriage_wall]);
555
         
601
         
597
     }
643
     }
598
 }
644
 }
599
 
645
 
600
-module e3d_v6_triple_mount() {
601
-    if (draw_e3d_hotends)
646
+module e3d_v6_triple_mount(with_tool, with_fan) {
647
+    if (draw_e3d_hotends && with_tool)
602
     translate([x_carriage_width / 2, x_carriage_length / 2, -e3d_v6_height + x_carriage_wall + e3d_v6_z_off]) {
648
     translate([x_carriage_width / 2, x_carriage_length / 2, -e3d_v6_height + x_carriage_wall + e3d_v6_z_off]) {
603
         
649
         
604
         color("red")
650
         color("red")
618
     echo(m3_screw_len=e3d_clamp_length + (2 * e3d_clamp_b_length));
664
     echo(m3_screw_len=e3d_clamp_length + (2 * e3d_clamp_b_length));
619
     
665
     
620
     // hotend clamp center piece
666
     // hotend clamp center piece
667
+    if (with_tool)
621
     translate([(x_carriage_width - e3d_clamp_width) / 2, (x_carriage_length - e3d_clamp_length) / 2, x_carriage_wall])
668
     translate([(x_carriage_width - e3d_clamp_width) / 2, (x_carriage_length - e3d_clamp_length) / 2, x_carriage_wall])
622
     difference() {
669
     difference() {
623
         union() {
670
         union() {
679
             cylinder(d = e3d_upper_small_dia + e3d_clamp_dia_add, h = e3d_clamp_height + 2);
726
             cylinder(d = e3d_upper_small_dia + e3d_clamp_dia_add, h = e3d_clamp_height + 2);
680
     }
727
     }
681
     
728
     
682
-    e3d_v6_triple_fan();
729
+    if (with_fan) {
730
+        e3d_v6_triple_fan();
731
+    }
683
 }
732
 }
684
 
733
 
685
 module simple_fan() {
734
 module simple_fan() {
808
     }
857
     }
809
 }
858
 }
810
 
859
 
860
+if (print_x_carriage) {
861
+    x_carriage(true, false, false, false, false, false);
862
+}
863
+
864
+if (print_x_carriage_clamps) {
865
+    x_carriage(false, false, true, false, false, false);
866
+}
867
+
868
+if (print_e3d_mount) {
869
+    x_carriage(false, true, false, false, false, false);
870
+}
871
+
872
+if (print_e3d_fans) {
873
+    x_carriage(false, false, false, true, false, false);
874
+}
875
+
876
+if (print_fan_mount) {
877
+    x_carriage(false, false, false, false, true, false);
878
+}
879
+
880
+if (print_sensor_mount) {
881
+    x_carriage(false, false, false, false, false, true);
882
+}
883
+
884
+if (print_y_carriage_a || print_y_carriage_a_clamps) {
885
+    y_carriage(idler_a_blue, idler_b_blue, print_y_carriage_a, print_y_carriage_a_clamps);
886
+}
887
+
888
+if (print_y_carriage_b || print_y_carriage_b_clamps) {
889
+    y_carriage(idler_a_red, idler_b_red, print_y_carriage_b, print_y_carriage_b_clamps);
890
+}
891
+
811
 if (draw_y_carriage) {
892
 if (draw_y_carriage) {
812
     translate([(lm8uu_outer + lm8uu_dia_add) / 2 + y_carriage_rail_support, 0, 0])
893
     translate([(lm8uu_outer + lm8uu_dia_add) / 2 + y_carriage_rail_support, 0, 0])
813
     rotate([-90, 0, 0]) {
894
     rotate([-90, 0, 0]) {

+ 60
- 0
lib/rounded.scad View File

1
+
2
+
3
+module rounded_cube(x, y, z, rx=fillet, ry=fillet, rz=fillet, noback=true, nobottom=false, notop=false) {
4
+    $fs = 0.15;
5
+    union() {
6
+        
7
+        if (rx == ry && ry == rz) {
8
+             minkowski() {
9
+                translate([rx, rx, rx])cube([x-rx*2, y-rx*2, z-rx*2]);                
10
+                sphere(r = rx);
11
+            }           
12
+        } else {
13
+            minkowski() {
14
+                translate([rz+ry, rz+rx, rz+ry])cube([x-rz*2-ry*2, y-rz*2-rx*2, z-rx*2-ry*2]);
15
+                cylinder(r = rz, h = 0.01);
16
+                rotate ([0, 90, 0]) cylinder(r = rx, h = 0.01);
17
+                rotate ([90, 0, 0]) cylinder(r = ry, h = 0.01);
18
+            }
19
+        }
20
+        
21
+        if (noback) {
22
+            minkowski() {
23
+                translate([ry, y/2, ry])cube([x-ry*2, y/2, z-ry*2]);
24
+                rotate ([90, 0, 0]) cylinder(r = ry, h = 0.01);
25
+            }
26
+        }
27
+        
28
+        if (nobottom) {
29
+            minkowski() {
30
+                translate([rz, rz, 0])cube([x-rz*2, y-rz*2, z/2]);
31
+                rotate ([0, 0, 0]) cylinder(r = rz, h = 0.01);
32
+            }
33
+        }
34
+        
35
+        if (notop) {
36
+            minkowski() {
37
+                translate([rz, rz, z/2])cube([x-rz*2, y-rz*2, z/2]);
38
+                rotate ([0, 0, 0]) cylinder(r = rz, h = 0.01);
39
+            }
40
+        }
41
+    }
42
+    
43
+}
44
+
45
+module rounded_cylinder(r, h, rrnd = fillet, rtop = true, rbottom = false, center=false) {
46
+    $fs = 0.15;    
47
+    
48
+    htr = center ? -h/2 : 0;
49
+    translate([0, 0, htr]) union() {        
50
+        minkowski() {
51
+            translate([0,0,rrnd]) cylinder(r=r-rrnd, h=h-rrnd*2);
52
+            sphere(rrnd);
53
+        }
54
+        
55
+        if (!rbottom) 
56
+                translate([0,0,h/2]) cylinder(r=r, h=h/2);
57
+        if (!rtop) 
58
+                translate([0,0,0]) cylinder(r=r, h=h/2);        
59
+    }   
60
+}

+ 18
- 1
xyRepRap.scad View File

48
 include <lib/bearing_idler.scad>
48
 include <lib/bearing_idler.scad>
49
 include <lib/rail_mount.scad>
49
 include <lib/rail_mount.scad>
50
 include <lib/linear_bearing.scad>
50
 include <lib/linear_bearing.scad>
51
+include <lib/extruder.scad>
51
 
52
 
52
 module gt2_belt(length) {
53
 module gt2_belt(length) {
53
     difference() {
54
     difference() {
452
     }
453
     }
453
 }
454
 }
454
 
455
 
456
+// #######################################################
457
+// ###################### Extruders ######################
458
+// #######################################################
459
+
460
+module extruders() {
461
+    translate([0, -bracket_height, outer_height - slot])
462
+    rotate([0, 0, 90]) {
463
+        translate([0, -(outer_width + (nema17_size + 10)) / 4, 0])
464
+            extruder(slot);
465
+        translate([0, -(outer_width + (nema17_size + 10)) / 2, 0])
466
+            extruder(slot);
467
+        translate([0, -(outer_width + (nema17_size + 10)) * 3 / 4, 0])
468
+            extruder(slot);
469
+    }
470
+}
471
+
455
 // ########################################################
472
 // ########################################################
456
 // ####################### Assembly #######################
473
 // ####################### Assembly #######################
457
 // ########################################################
474
 // ########################################################
458
 
475
 
459
 frame();
476
 frame();
460
 motion_xy();
477
 motion_xy();
478
+extruders();
461
 heatbed();
479
 heatbed();
462
-

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