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added first rail laser test

Thomas Buck 4 years ago
parent
commit
0468dd7eaa
2 changed files with 263 additions and 0 deletions
  1. 202
    0
      rail-laser/rail-laser.scad
  2. 61
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      rail-laser/roundedcube.scad

+ 202
- 0
rail-laser/rail-laser.scad View File

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+include <roundedcube.scad>
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+
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+$fn = 50;
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+
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+rail_width = 21.0 + 0.2;
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+rail_height = 6.0 + 0.2 + 2;
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+rail_lip_width_small = 1.5 - 0.2;
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+rail_lip_width_big = 3.5 - 0.2;
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+rail_lip_height = 1.1 - 0.1;
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+
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+module rail_lip(l) {
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+    hull() {
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+        translate([-1, -0.1, 0])
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+        cube([l + 2, 0.2, rail_lip_width_big]);
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+        translate([-1, rail_lip_height - 0.1, (rail_lip_width_big - rail_lip_width_small) / 2])
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+        cube([l + 2, 0.1, rail_lip_width_small]);
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+    }
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+}
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+
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+module rail(l) {
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+    difference() {
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+        cube([l, rail_width, rail_height]);
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+        
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+        translate([0, 0, rail_height - rail_lip_width_big]) {
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+            rail_lip(l);
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+            
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+            translate([l, rail_width, 0])
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+            rotate([0, 0, 180])
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+            rail_lip(l);
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+        }
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+    }
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+}
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+
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+laser_dia = 6.5;
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+laser_len = 14.0;
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+
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+module laser() {
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+    cylinder(d = laser_dia, h = laser_len);
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+}
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+
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+frame_gap = 0.2;
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+frame_sphere = 20;
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+frame_add_touch = 4.0;
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+frame_wall = 1.5;
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+frame_mount_hole = 2.0;
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+frame_mid_len = frame_mount_hole + (2 * frame_wall);
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+frame_mid_dia = laser_dia + (2 * frame_wall);
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+frame_tail_len = 8.0;
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+frame_tail_width = frame_mid_dia + 0.5;
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+frame_negative_width = frame_sphere * 2 / 3 + 7;
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+frame_hole_dia = 2.9;
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+frame_hole_off = 1.8;
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+frame_hole_neg_off = 10;
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+frame_hole_neg_len = 15;
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+frame_hole_neg_deg_a = 9;
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+frame_hole_neg_deg_b = frame_hole_neg_deg_a;
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+frame_hole_neg_rad_small = frame_mid_len + ((frame_sphere + frame_tail_len) / 2) - frame_hole_off;
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+frame_hole_neg_rad_large = frame_mid_len + ((frame_sphere + frame_tail_len) / 2) + frame_hole_off;
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+frame_len = frame_sphere + frame_mid_len + frame_tail_len;
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+
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+module laser_frame_screw_arc(radius, deg) {
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+    for (r = [-deg : 1 : deg])
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+    translate([radius, 0, 0])
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+    rotate([0, 0, r])
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+    translate([-radius, 0, 0])
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+    cylinder(d = frame_hole_dia, h = frame_negative_width + frame_hole_neg_len);
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+}
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+
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+module laser_frame(added_gap = 0, negative = 0) {
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+    difference() {
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+        union() {
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+            translate([0, 0, (frame_sphere / 2) + (frame_len - frame_sphere)])
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+            sphere(d = frame_sphere + added_gap);
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+            
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+            if (negative == 0) {
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+                translate([0, 0, frame_len - frame_sphere - frame_mid_len - 0.5])
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+                cylinder(d = frame_mid_dia + added_gap, h = frame_mid_len + frame_add_touch + 1.0);
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+                
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+                translate([-(frame_tail_width + added_gap) / 2, -(frame_tail_width + added_gap) / 2, frame_len - frame_sphere - frame_mid_len - frame_tail_len])
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+                roundedcube([frame_tail_width + added_gap, frame_tail_width + added_gap, frame_tail_len]);
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+            } else {
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+                translate([0, 0, frame_len - frame_add_touch])
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+                cylinder(d = laser_dia + added_gap, h = frame_mid_len + frame_add_touch);
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+                
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+                translate([-frame_negative_width / 2, -frame_negative_width / 2, frame_len - frame_sphere - frame_mid_len - frame_tail_len - (added_gap * 3) - 1])
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+                cube([frame_negative_width, frame_negative_width, frame_len - frame_sphere + frame_add_touch + (added_gap * 3) + 1]);
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+            
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+                translate([-frame_hole_neg_off + frame_negative_width + frame_hole_neg_len, 0, frame_len - frame_sphere - frame_mid_len - frame_tail_len + (frame_tail_len / 2) - frame_hole_off])
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+                rotate([0, -90, 0])
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+                laser_frame_screw_arc(frame_hole_neg_rad_large, frame_hole_neg_deg_a);
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+            
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+                translate([0, -frame_hole_neg_off, frame_len - frame_sphere - frame_mid_len - frame_tail_len + (frame_tail_len / 2) + frame_hole_off])
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+                rotate([-90, -90, 0])
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+                laser_frame_screw_arc(frame_hole_neg_rad_small, frame_hole_neg_deg_b);
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+            }
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+        }
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+        
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+        if (negative == 0) {
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+            translate([0, 0, -1])
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+            cylinder(d = laser_dia + (2 * frame_gap), h = frame_len + 2);
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+        
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+            translate([0, 0, (frame_len - frame_sphere - frame_mid_len) + (frame_mid_len / 2)])
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+            rotate([0, 90, 0]) {
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+                cylinder(d = frame_mount_hole, h = frame_mid_dia);
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+            
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+                rotate([-90, 0, 0])
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+                cylinder(d = frame_mount_hole, h = frame_mid_dia);
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+            }
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+            
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+            translate([-frame_tail_width / 2 - 1, 0, frame_len - frame_sphere - frame_mid_len - frame_tail_len + (frame_tail_len / 2) - frame_hole_off])
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+            rotate([0, 90, 0])
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+            cylinder(d = frame_hole_dia, h = frame_tail_width + 2);
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+            
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+            translate([0, -frame_tail_width / 2 - 1, frame_len - frame_sphere - frame_mid_len - frame_tail_len + (frame_tail_len / 2) + frame_hole_off])
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+            rotate([-90, 0, 0])
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+            cylinder(d = frame_hole_dia, h = frame_tail_width + 2);
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+        }
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+    }
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+}
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+
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+body_width = 25.0;
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+body_length = 45.0;
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+body_height = 35.0;
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+body_frame_gap = 0.5;
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+body_frame_off = 15;
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+body_cube_rounding = 1.0;
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+
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+body_hole_dia = 2.2;
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+body_hole_off_x = 2.2;
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+body_hole_off_z = body_hole_off_x;
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+
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+module body() {
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+    difference() {
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+        //cube([body_length, body_width, body_height]);
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+        roundedcube([body_length, body_width, body_height], false, body_cube_rounding);
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+        
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+        translate([-1, (body_width - rail_width) / 2, body_height - rail_height + 0.1])
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+        rail(body_length + 2);
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+        
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+        translate([body_length - frame_len, body_width / 2, body_frame_off])
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+        rotate([0, 90, 0]) {
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+            laser_frame(body_frame_gap, 1);
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+            %laser_frame();
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+        }
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+        
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+        translate([body_hole_off_x, -1, body_hole_off_z])
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+        rotate([-90, 0, 0])
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+        cylinder(d = body_hole_dia, h = body_width + 2);
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+        translate([body_length - body_hole_off_x, -1, body_hole_off_z])
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+        rotate([-90, 0, 0])
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+        cylinder(d = body_hole_dia, h = body_width + 2);
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+        translate([body_hole_off_x, -1, body_height - rail_height - body_hole_off_z])
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+        rotate([-90, 0, 0])
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+        cylinder(d = body_hole_dia, h = body_width + 2);
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+        translate([body_length - body_hole_off_x, -1, body_height - rail_height - body_hole_off_z])
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+        rotate([-90, 0, 0])
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+        cylinder(d = body_hole_dia, h = body_width + 2);
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+        
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+        translate([-1, body_width / 2, body_height / 2.35])
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+        rotate([0, 90, 0])
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+        cylinder(d = 10, h = 20);
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+    }
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+}
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+
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+bodies_gap = 0.05;
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+
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+module body_half(half = 0) {
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+    difference() {
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+        body();
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+        
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+        if (half == 0) {
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+            translate([-1, (bodies_gap - body_width) / 2, -1])
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+            cube([body_length + 2, body_width, body_height + 2]);
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+        } else {
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+            translate([-1, (body_width - bodies_gap) / 2, -1])
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+            cube([body_length + 2, body_width, body_height + 2]);
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+            
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+        }
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+    }
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+}
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+
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+module print() {
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+    translate([0, 0, body_width])
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+    rotate([-90, 0, 0])
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+    body_half(0);
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+    
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+    translate([0, body_height * 2 + 5, 0])
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+    rotate([90, 0, 0])
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+    body_half(1);
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+    
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+    translate([body_length + 10, body_height + 2, 0])
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+    laser_frame(0, 0);
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+}
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+
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+//laser_frame(0, 0);
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+//laser_frame(0.5, 1);
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+
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+//body_half(0);
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+//body_half(1);
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+//body();
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+
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+print();

+ 61
- 0
rail-laser/roundedcube.scad View File

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+// Higher definition curves
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+$fs = 0.01;
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+
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+module roundedcube(size = [1, 1, 1], center = false, radius = 0.5, apply_to = "all") {
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+	// If single value, convert to [x, y, z] vector
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+	size = (size[0] == undef) ? [size, size, size] : size;
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+
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+	translate_min = radius;
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+	translate_xmax = size[0] - radius;
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+	translate_ymax = size[1] - radius;
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+	translate_zmax = size[2] - radius;
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+
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+	diameter = radius * 2;
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+
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+	module build_point(type = "sphere", rotate = [0, 0, 0]) {
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+		if (type == "sphere") {
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+			sphere(r = radius);
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+		} else if (type == "cylinder") {
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+			rotate(a = rotate)
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+			cylinder(h = diameter, r = radius, center = true);
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+		}
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+	}
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+
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+	obj_translate = (center == false) ?
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+		[0, 0, 0] : [
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+			-(size[0] / 2),
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+			-(size[1] / 2),
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+			-(size[2] / 2)
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+		];
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+
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+	translate(v = obj_translate) {
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+		hull() {
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+			for (translate_x = [translate_min, translate_xmax]) {
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+				x_at = (translate_x == translate_min) ? "min" : "max";
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+				for (translate_y = [translate_min, translate_ymax]) {
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+					y_at = (translate_y == translate_min) ? "min" : "max";
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+					for (translate_z = [translate_min, translate_zmax]) {
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+						z_at = (translate_z == translate_min) ? "min" : "max";
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+
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+						translate(v = [translate_x, translate_y, translate_z])
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+						if (
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+							(apply_to == "all") ||
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+							(apply_to == "xmin" && x_at == "min") || (apply_to == "xmax" && x_at == "max") ||
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+							(apply_to == "ymin" && y_at == "min") || (apply_to == "ymax" && y_at == "max") ||
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+							(apply_to == "zmin" && z_at == "min") || (apply_to == "zmax" && z_at == "max")
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+						) {
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+							build_point("sphere");
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+						} else {
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+							rotate = 
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+								(apply_to == "xmin" || apply_to == "xmax" || apply_to == "x") ? [0, 90, 0] : (
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+								(apply_to == "ymin" || apply_to == "ymax" || apply_to == "y") ? [90, 90, 0] :
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+								[0, 0, 0]
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+							);
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+							build_point("cylinder", rotate);
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+						}
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+					}
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+				}
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+			}
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+		}
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+	}
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+}

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